Apply grease to the O-rings [A].
Install the oil jet nozzles [B].
Apply a non-permanent locking agent to the threads of oil
jet nozzle bolts [C].
Torque - Oil Jet Nozzle Bolts: 6.9 N·m (0.70 kgf·m, 61 in·lb)
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Camshaft Chain [A]
Transmission Shafts and Gears (see Transmission Shaft
Dowel Pins [B]
Shift Drum (see Shift Drum and Fork Installation)
Shift Forks and Shift Rods (see Shift Drum and Fork In-
Before fitting the lower case on the upper case, check the
Be sure to hang the camshaft chain on the crankshaft.
Check to see that the shift drum and transmission gears
are in the neutral position.
Apply liquid gasket [A] to the mating surface of the lower
Sealant - Kawasaki Bond (Liquid Gasket - Black): 92104
Especially, apply a sealant so that it shall be filled up on
Do not apply liquid gasket around the crankshaft
main bearing inserts, and oil passage holes.
Fit the lower crankcase to the upper crankcase.
Make the application finish within 60 minutes when the
liquid gasket to the mating surface of the crankcase half
Moreover fit the case and tighten the bolts just after
application of the liquid gasket.
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