Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new ones.
Friction Plate Thickness
Service Limit: 2.4 mm (0.094 in.)
Clutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, replace it with
a new one.
Friction and Steel Plate Warp
Service Limit: 0.3 mm (0.012 in.)
Clutch Spring Free Length Measurement
Measure the free length of the clutch springs [A].
If any spring is shorter than the service limit, it must be
Clutch Spring Free Length
Service Limit: 76.6 mm (3.02 in.)
2.72 ∼ 2.88 mm (0.107 ∼ 0.113 in.)
0.2 mm (0.008 in.) or less
80.6 mm (3.17 in.)
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