BraunAbility Entervan II Owner's Service Manual

For series 03 and later fully-automatic 1996 and newer chrysler

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Braun

Series 03

and later 1996 and newer Chrysler

Owner's/Service Manual for

Series

and

Fully-Automatic

1996 and newer Chrysler

Entervan

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310

1-800-THE LIFT

(219) 946-6153

5230096-03

August 1998

Revision

September 1996

later

Winamac, IN 46996 USA

FAX: (219) 946-4670

Entervan II

Note to Dealer:

Provide this manual

to the consumer

See inside cover for

warranty/registration

information

W ARNING

Read manual

before operation.

Failure to do so

may result in

serious bodily

injury and/or

property damage.

Keep manual in

Entervan.

Table of Contents

Troubleshooting

Summary of Contents for BraunAbility Entervan II

Page 1 ® ® Braun Entervan II Braun Entervan II Series 03 Series 03 and later 1996 and newer Chrysler and later 1996 and newer Chrysler Owner's/Service Manual for Series later Fully-Automatic 1996 and newer Chrysler Entervan ® Note to Dealer: Provide this manual...
Page 2 Sample: Warranty/Registration Card • ® The Braun Serial No./Series No. identification decal (shown below) is located on the Entervan driver's door jamb. This I.D. tag contains the product identification information provided on the Warranty/ Registration card. Record the information in the space provided below. This information must be provided when filing a warranty claim or ordering parts.
Page 3: Table Of Contents
Contents Section 1: Operation Kneel Actuator Manual Release Instructions ..........23, 24 Entervan II Features and Options ....... 2, 3 Wheelchair and Occupant Restraint ....25-29 Safety Precautions ..........4-6 Chrysler Easy-Out Roller ™ Rear Bench Seat ..29 Pre-Operation Notes and Details Quick-Release Front Seats ......
Page 4: Entervan Ii Features And Options
Power Slide Door Power Ramp Standard Features: The Braun Series 03 1996 and newer Chrysler Entervan II systems custom tailored for the individual can be pur- chased from and installed by your local dealer. 56" floor- conversion offers the following standard features in addition to the Chrysler Mini-Van chassis equipment.
Page 5 Entervan II Features and Options Wheelchair Positions Dash-Mounted Control Switches Horizontal “A” Track Mid-Point Horizontal “A” Track Horizontal “A” Track ® Rear Wall-Mounted Easy-Out 3-Passenger Control Switches Bench Seat Horizontal “A” Track Wheelchair Seating Positions: Wheelchair passengers shown depict the available wheelchair seating positions.
Page 6: Safety Precautions
The Braun Corpora- W ARNING Load and unload on level surface only. tion immediately. Failure to do so may W ARNING Engage vehicle parking brake before operation.
Page 7 W ARNING Discontinue remote control use immediately if any unexplained and/or improper operation occurs. Contact your dealer or call The Braun Corporation at 1-800-THE LIFT. W ARNING Do not interface after-market control systems* with a Braun Entervan.
Page 8 No product developed to date can guarantee successful securement of the wheelchair, even at low speeds, in the If the operating event of an accident. The Braun Wheelchair and Occupant instructions, manual Belt/Track System does meet the most widely referenced...
Page 9: Pre-Operation Notes And Details
(stowed) position. operation. Contact Terminology: The term The Braun Corpora- “KNEEL” appearing within this Contact The Braun Corporation tion immediately if manual and on operating instruc- immediately if any of this informa- this information is not tions decals is a reference to the tion is not understood.
Page 10: Open/Close Switches
Pre-Operation Notes and Details Control Switches (continued) Dash-Mounted Control Switches Yellow OPEN/CLOSE Switch Red KNEEL Switch: Press the yellow OPEN/CLOSE switch to the CLOSE (up) posi- tion to fold (raise) the ramp, close Press the red KNEEL switch to the automatic door and activate the YES (up) position to turn the “kneel”...
Page 11: Mini Remote Control Transmitter
KNEEL switch is in the YES (up) market control systems** position. YES (up) position. with a Braun Entervan. ** Braun Corporation After-Market Control Systems Policy: The Braun Corporation manu- specific Braun products. Braun result in serious bodily injury factures dedicated control control systems are the only and/or property damage.
Page 12: Passenger Door Outside Key Entry
Pre-Operation Notes and Details Control Switches (continued) Passenger Door Outside Key Entry An outside key entry is incorpo- Delay Feature: When activating rated in the passenger side front the OPEN functions using the door lock. The outside key entry outside key entry, the key unlocks activates the same functions as the door and then there is a two the interior-mounted yellow...
Page 13: Kneeling Feature
Pre-Operation Notes and Details Whenever parking your override switch must be MANUAL/AUTO Entervan and before utilizing pressed to the AUTO Override Switch any Entervan features, always position before the auto- engage the vehicle transmis- matic ramp can be acti- sion in Park “P” and engage vated.
Page 14: Automatic Power Door
Pre-Operation Notes and Details Kneeling Feature (continued) When the red KNEEL switch is in the YES position, wheelchair passenger is on the ramp! the vehicle will automatically raise when either of the Mechanical Kneeling Override: In the event that two Entervan-mounted yellow OPEN/CLOSE switches are pressed to the CLOSE position.
Page 15: Automatic Power Ramp
Pre-Operation Notes and Details Automatic Power Ramp Be certain there is W ARNING W ARNING adequate clearance outside the Entervan Provide adequate before unfolding the Keep clear of clearance outside of automatic ramp. area in which vehicle to accom- Approximately 56 ramp operates.
Page 16: Driver Side Slide Door
Pre-Operation Notes and Details Automatic Power Ramp (continued) The automatic ramp can be activated by either continues to slowly lower the remaining distance interior-mounted yellow OPEN/CLOSE switch, the by the force of gravity. remote control switches or the outside key entry. See pages 7-10 for further details regarding these When the ramp has unfolded beyond the vertical Entervan controls.
Page 17: Ramp Safety
The Braun your wheelchair representative, and your Entervan Corporation recognizes that each wheelchair...
Page 18: Wheelchair Orientation And Securement During Transport
Wheelchair and Occupant Belt/ straint details. Operation Procedure Review The Braun Corporation recommends wheelchair functions and enter and exit the vehicle with your passengers and their attendant(s) review the dealer on hand to ensure the Entervan is right for...
Page 19: Preventative Maintenance
Entervan is exposed to these types of harsh condi- operation, discontinue Entervan use immediately. tions, have your maintenance and lubrication Contact your dealer or call The Braun Corporation at procedures performed often. Door Locks and Anti-Theft (Alarm) System Opening the power slide door using either interior- the power slide door.
Page 20: Power Operating Instructions
Entervan II Power Operating Instructions W ARNING W ARNING Read and become Be aware of familiar with all safety ramp slope. precautions, pre- operation notes and details, operating instructions and 52217 manual operating instructions before operation. Failure to The instructions provided below outline the step-by- Entervan control do so may result in switches, functions and...
Page 21: Passive Access (Non-Wheelchair) Instructions
Passive (Non-Wheelchair) Access Instructions When in the stowed (folded) cable is routed upward through Release Knob position, the ramp assembly can the front slide door post interior be manually rotated out of the panel. The cable is equipped slide door opening. This feature with a knob for use as a latch allows passive (non-wheelchair) release handle (see Photo A).
Page 22: Ramp Removal Instructions
Ramp Removal Instructions Main Harness 9-Circuit Sockets Jumper (installed) When in the stowed (folded) Jumper (loose) Socket position, the ramp and motor assembly can be manually removed from the vehicle. Open the door fully before manually removing the ramp. Release the OPEN switch (or outside key entry), as soon as the door is fully open.
Page 23: Door And Ramp Manual Operating Instructions
Ramp Removal Instructions Ramp Removal Instructions (continued): 3. Remove the hairpin cotter from the top ramp pivot removing the ramp. Keep your back straight and axle. See Photo F on previous page. bend your knees when lifting the ramp. Note: Keep the hairpin cotter when removing the Note: Keep the flat washer positioned on the ramp.
Page 24 Door and Ramp Manual Operating Instructions Read page 21 before proceeding! W ARNING Note: Engage vehicle transmission in Park,engage vehicle parking • Clear ramp path brake and press MANUAL/AUTO before performing switch to the MANUAL position manual unfold before performing manual ramp procedures.
Page 25: Kneel Actuator Manual Release Instructions
Kneel Actuator Manual Release Instructions Mechanical Kneeling Override: A manual release The kneeling system is powered by an electric feature is built into the electric actuator-powered actuator that compresses the rear suspension when electromechanical kneel system. In the event that the actuator is retracted.
Page 26 Kneel Actuator Manual Release Instructions In the event that the Entervan is in the kneeled Do not attempt to W ARNING position and you experience power or equipment manually release the failure, refer to the instructions provided below and kneel actuator if you Driving an Entervan on Kneel Actuator Manual Release Instructions have not experienced...
Page 27: Wheelchair And Occupant Restraint
Wheelchair and Occupant Restraint Wheelchair passengers The Entervan II offers the following options for shown depict the placement and securement of wheelchair available wheelchair passengers. seating positions. Wheelchair capacity at Quick-Release Driver Seat: This seat Mid-Point (Position C) (Position A) can be removed and adaptive may have limitations driving systems custom tailored for the driving based on the physical...
Page 28 The Braun Wheelchair prior to installation or supplied with your comfort and protection and Occupant Belt/Track operation procedures. If particular wheelchair for the end user.
Page 29 Wheelchair and Occupant Restraint Existing Vehicle Factory Adjustable Cam OEM Installed Upper Buckle Belt Torso Shoulder Harness Keeper (“E” Clip) Over-center Horizontal Buckle Belt “A” Track Adjustable Keeper Adjustable Cam Over-center Horizontal “A” Track (“E” Clip) Buckle Belt Buckle Belt Lap Belt Note: Passenger side mid-point position shown.
Page 30 Wheelchair and Occupant Restraint Forward-Facing Wheelchair and Occupant Belt/Track System Instructions continued Strap Angle Positioning: Front Cam Buckle Strap The load angle should not be Attachments less than 30° or more than 60° from vertical in a plane along Read all warnings posted on the fitting width as shown.
Page 31: Chrysler Easy-Out Roller Rear Bench Seat
Wheelchair and Occupant Restraint Read all warnings posted on page 26! Rear Over-Center Strap Attachments 1. Position and install the strap’s track fitting below and just to the inside of the rear wheel as shown. Pull on fitting to ensure that it is locked in track.
Page 32: Quick-Release Front Seats
Quick-Release Front Seats Seat Securement Devices: disengages the attachments and W ARNING The quick-release front seats are deploys the wheels. Squeezing equipped with mechanical seat the handles and rotating the Seat attachments base attachments that attach to handles upward engages the must be fully latched recessed floor strikers (supports).
Page 33 Quick-Release Front Seats Front Seat Removal continued 3. Tip seat slightly backwards CAUTION and roll seat base out of vehicle. Do not contact the ramp when reclining or moving a passen- ger seat rearward. Doing so may result in property damage. Front Seat Installation 1.
Page 34: Spare Tire Mount And Storage Cabinet
Chrysler-supplied owner’s manual jack storage location. Decal #21422 * This vehicle was altered by The Braun Corporation and as altered it conforms to all Federal Motor Vehicle Safety Standards affected by the alteration in effect at the date of manufacture.
Page 35: Tire Changing
Tire Changing Spare Tire Access Jack Location and Access 1. Remove the tire cover. 1. Remove spare tire as detailed at left. 2. Loosen and remove the retaining nut (turn 2. Loosen and remove the jack storage threaded counterclockwise). Remove the spare tire. retainer stud (turn counterclockwise).
Page 36: Maintenance And Lubrication Schedule
Maintenance and Lubrication Schedule Normal vehicle maintenance must be Contact your dealer or call The Braun W ARNING performed as outlined in the Chrysler- Corporation at 1-800-THE LIFT. One supplied owner’s manual. This of our national service representatives Maintenance and...
Page 37 Maintenance and Lubrication Schedule continued General Inspection Inspect ramp fold arm for proper alignment with Correct or adjust as needed ramp pick-up bearing Inspect ramp fold arm bearing slot for excessive Replace if needed wear or damage Inspect ramp for proper operation and positive Tighten, lubricate, adjust microswitches, securement replace defective parts or otherwise correct as...
Page 38 Decals Replace if worn, missing or illegible. See Decals on pages 52-57. Refer to the Maintenance/Lubrication Schedule for recommended applications per number of cycles or elapsed time. Specified (recommended) Available Braun Lubricant Type Lubricant Amount Part No. Light Penetrating Oil LPS2, General Purpose 11 oz.
Page 39: Troubleshooting Diagnosis Chart
Troubleshooting Diagnosis Chart If a problem occurs with your Entervan, discontinue operation imme- W ARNING diately. Contact your dealer or call The Braun Corporation at 1-800- THE LIFT. One of our national service representatives will direct you to Troubleshooting and an authorized service repairman who will inspect your Entervan.
Page 40 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 2.31 Mechanical binding Correct 2.32 Misalignment or damage to kneel system components. Inspect Kneel actuator assembly for: Correct, replace and/or lubricate as • Actuator mounting bolts needed securement (loose or missing) •...
Page 41 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 4.11 See 1.00 4.12 Faulty fuse Replace fuse 4.13 Door harness disconnected or Connect, repair or replace defective Adjust or replace 4.14 Door Opened microswitch out of adjustment or defective 4.15 Door time delay defective Replace 4.10...
Page 42 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 5.23 Ramp Folded microswitch out of Adjust or replace 5.20 5.00 adjustment or defective Faulty Fold 5.24 See 4.33, 4.34, 4.35 and 4.36 RAMP FOLD Operation 6.11 See 1.00 and 3.10 6.10 6.12 Ramp harness disconnected or Connect, repair or replace...
Page 43 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 8.41 Vehicle battery Check voltage. Replace if defective. 8.42 9 Volt battery low Replace if under 8.8 volts 8.43 Antenna deformed or damaged Correct or replace 8.40 8.44 Antenna contacting metal Correct Poor 8.45 Antenna loose in receiver...
Page 44: Troubleshooting Diagnosis Chart
Troubleshooting Diagnosis Chart FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY continued continued 10.31 See 1.00 10.32 Key Entry Close microswitch Connect, repair or replace 10.30 harness disconnected or defective 10.00 CLOSE 10.33 Key Entry Close microswitch out Adjust or replace KEY ENTRY Operation of adjustment or defective 10.40...
Page 45 Notes Page 43...
Page 46: Auxiliary Power Supply For Dealer-Installed Power Seat Or Tie-Down
Auxiliary Power Supply for Dealer-Installed Power Seat or Tie-Down A fuse block that can accommo- with female fully-insulated termi- W ARNING date up to six additional ATO ® nals can simply be connected to type fuses is provided behind the one of six available terminals on dash below the steering column.
Page 47: Wiring Diagram (Fold Out)
Wiring Diagram Kneel Actuator Ramp 9-COND WIRE CODE W / BN / OR W / V N.C. N.C. Door Opened Fold/Unfolded COLOR W / BK / BN N.O. W / BK / V N.O. WHITE Microswitch Gear Motor WHITE / RED EXT.
Page 48: Electrical Schematic (Fold Out)
Electrical Schematic PARK INTERLOCK SWITCH 10 GA. RED 30 A. 10 GA. RED DESCRIPTION SYMBOL MANUAL/AUTO KNEEL SWITCH W #7 W #7 KNEEL SOURCE R 12V W #8 BATTERY R 12V R 12V RAMP REMOTE CHASSIS GROUND DASH-MOUNTED KNEEL TIME DELAY OPEN / CLOSE RAMP KNEEL...
Page 49: Section 4: Repair Parts
Repair Parts Item Qty. Description Part No. Item Qty. Description Part No. Weldment, Door Operator Bracket 51176A96 Screw, #10-32 x 1/2", Button Head -SK 17193 Weldment, Gear Rack Tube 51252A96 Nut, #10-32, with Lockwasher 18349 Pin, 1/4" Diameter x 1" 16314 Weldment, Motor Mounting Pivot Plate 51178A...
Page 50: Power Ramp Motor Assembly
Repair Parts Power Ramp Motor Assembly Note: Parts Listing below (in grey box). Ramp Assembly Parts List Item Qty. Description Part No. Ramp Extension 51508-29 Ramp 51509-29 Screw, #10-32 x 1/2", 17192 Fl. Hd. - HX SKT Nut, #10-32 with Lockwasher, Zinc Pl. 18349 Hinge, 2"...
Page 51: Ramp Assembly
Repair Parts Ramp Assembly Note: Parts Listing on opposite page (in white box). Page 49...
Page 52: Kneel Actuator Assembly
Repair Parts Item Qty. Description Part No. Item Qty. Description Part No. Weldment, Actuator Mtg. Plate, Front 52030A Actuator, Kneel 51410 Weldment, Actuator Mtg. Plate, Rear 52031A Nut, 7/16"-14, Hex Nylock 12895 Weldment, Chain Adapter 52064A Nut, 7/16"-14, Hex Jam 14414 Pin, Actuator Guide 65521...
Page 53: Kneel Actuator Manual Release Lever Assembly
Repair Parts Item Qty. Description Part No. Faceplate Weldment, Act. Man. Rel. 52013A Kneel Actuator Manual Handle, Manual Release 51366 Release Lever Assembly Washer, Nylon 12690 Nut, 1/4"-20, Nylock 14614 Bolt, 1/4"-20 x 3/4", Hex 10970 Cap, Vinyl, Red 18238 Pin, Detent 21918 Cable Assembly...
Page 54: Decals
Decals The decals posted on your W ARNING Courtesy Requested Entervan are shown by Decal #12375 mounting location. Part Replace missing, worn numbers are provided for Actual Size: 3" Wide x 4" Tall or illegible decals. all decals. Inspect your Failure to do so may Entervan regularly for any Two Courtesy Requested...
Page 55 Decals Warnings and Power W ARNING Operation Instructions Decal #52211 • Read Entervan manual before operation. • Load and unload on level surface only. • Engage vehicle parking brake before operation. • Provide adequate clearance outside of vehicle to accommodate ramp. Actual Size: •...
Page 56 Decals Kneel Actuator Manual Release Decal #52215 KNEEL ACTUATOR MANUAL RELEASE Actual Size: 2-1/2" Wide x 3-1/8" Tall Use only if vehicle will not raise electrically. 1. Press MANUAL/AUTO switch MANUAL position. KNEEL ACTUATOR 2. Pull detent pin. 3. Pull red handled lever fully. MANUAL RELEASE 4.
Page 57 Decals Warning, Close Slide Door Decal #52208 Actual Size: 4-5/8" Wide x 2-3/8" Tall W ARNING Close slide door before loading and unloading Door wheelchair passengers. 52208 Posted on driver's side slide door interior panel. Driver's Side Slide Door Interior Panel Passenger's Side Slide Door Warning, Ramp Clearance (Exterior) Decal #52205...
Page 58 Decals Caution, No Hand Hold Decal #13832 Actual Size: 2-11/16" Wide x 3/4" Tall NO HAND HOLD 13832 Posted on outboard face of ramp rear side plate (portion above bearing travel slot). Jacking Instructions Decal #52214 Actual Size: 2-13/16" Wide x 5-1/2" Tall W ARNING Read jacking and tire changing safety instructions in Chrysler-supplied...
Page 59: Decals
Decals Notice, Jack Location Decal #65234 Actual Size: 1-1/4" Wide x 3/4" Tall NOTICE Jack stored in spare tire rack. 65234 Posted on removable electric panel access cover below panel latch handle. Fuse Labels Decal #52216 Posted next Actual Size: to time delay.
Page 60: Specifications
Specifications The following specifications are basic to the 1996 and newer Chrysler Entervan II. Weight: • Overall Weight of Stock Van (depends on type of van): Approximately 4050 pounds • Conversion Add-On Weight (depends on type and options): Approximately 350 pounds Power source is 12 VDC battery with negative ground.
Page 61: Dimensions
Dimensions Dimension Description Chart Reference Dimension Overall Height of Van 68-3/8" Overall Height of Van with Luggage Rack 71" Door Opening Usable Height (Slide Doors) 52-3/4" Interior Height at Center of Van 57-1/2" Interior Height at Driver and Passenger Position 56"...
Page 62: Section 6: Warranty
The Braun Corporation and carried out by completed and received by The Braun Corporation an authorized service establishment (a Braun labor within thirty days of the purchase.
Page 63: Return Authorization Procedure
The Braun Corporation also reserves the right to examine any defective workmanship or part prior to The Braun Corporation shall not be liable for any any authorization of necessary repairs. This Enter- incidental or consequential damages resulting from van warranty is not intended to replace or substitute any breach of warranty.
Page 64 "Providing Access to the World" Over 300 Braun Dealers and Distributors Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P .O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT (219) 946-6153 FAX: (219) 946-4670...
Page 65: Limited Warranty
Braun and carried out by an authorized service establishment (a Braun labor schedule determines the cost allowance for repairs). The Braun...

BraunAbility Entervan II Owner's Service Manual

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