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Model: BT
operating instruction
and parts manual
■ BT-3530
■ BT-4020
■ BT-5030
For technical assistance or the sHarK dealer nearest you
visit our website at www.shark-pw.com
#8.914-455.0 / 97-727

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Summary of Contents for Shark BT-3530

  • Page 1 Model: BT operating instruction and parts manual ■ BT-3530 ■ BT-4020 ■ BT-5030 For technical assistance or the sHarK dealer nearest you visit our website at www.shark-pw.com #8.914-455.0 / 97-727...
  • Page 3: Table Of Contents

    CoNTeNTS introduction ....................4 important safety information ..............4-5 component identification ................. 6 assembly instructions ................7 operating instructions................8 detergents and general operating techniques ........9 shut down and clean-up ..............10 storage ....................10 troubleshooting ................11-12 preventative maintenance ..............1 oil change record ................
  • Page 4: Introduction

    INTRodUCTIoN & IMpoRTaNT SafeTy INfoRMaTIoN DANGER: Improper connection of the equip- thank you for purchasing this pressure Washer. ment-grounding conductor can result in a risk of We reserve the right to make changes at any time electrocution. Check with a qualified electrician or without incurring any obligation.
  • Page 5: Important Safety Information

    IMpoRTaNT SafeTy INfoRMaTIoN 14. inlet water must be clean fresh water and no hotter WARNING: Grip cleaning wand WaRNINg then 90°F. securely with both hands before starting. Failure to do this could 15. manufacturer will not be liable for any changes result in injury from a whipping made to our standard machines or any components wand.
  • Page 6: Component Identification

    CoMpoNeNT IdeNTIfICaTIoN Water Supply hose (not included) detergent Injector oil level Sight glass pump protector dipstick Start/Stop Switches power Inlet Supply Connector gfCI pump detergent Bucket (not included) detergent Tube Spray Wand pressure Nozzle power Nozzle Swivel Cord Trigger quick Connector Soap Coupler...
  • Page 7: Assembly Instructions

    aSSeMBly INSTRUCTIoNS pressure pressure Spray Nozzle Nozzle Wand Coupler Safety Wand latch Coupler high pressure Coupler hose Collar STep 1: attach the high pressure STep 2: pull the spring-loaded STep 3: release the coupler collar hose to the spray gun using teflon collar of the wand coupler back and push the nozzle until the collar tape on hose threads.
  • Page 8: Operating Instructions

    opeRaTINg INSTRUCTIoNS Cold Water Source garden hose STep 1: connect garden hose STep 2: trigger the spray gun to STep 3: connect machine to ad- to the cold water source and turn eliminate trapped air then wait for a equate power source. push reset water on completely.
  • Page 9: Detergents And General Operating Techniques

    deTeRgeNTS aNd geNeRal CleaNINg TeChNIqUeS WARNING: Some detergents TheRMal pUMp pRoTeCTIoN WaRNINg may be harmful if inhaled or in- gested, causing severe nausea, if you run the engine on your pressure washer for 1-2 minutes without pressing the trigger on the spray gun, fainting or poisoning.
  • Page 10: Shut Down And Clean-Up

    ShUTTINg doWN aNd CleaN-Up STep 1: remove detergent suc- STep 2: turn off machine. STep 3: turn off water tion tube from container and insert supply. into one gallon of fresh water. slide nozzle forward for low pressure or to connect black detergent nozzle. pull trigger on spray gun and siphon water for one minute.
  • Page 11: Troubleshooting

    TRoUBleShooTINg pRoBleM poSSIBle CaUSe SolUTIoN pUMp RUNNINg pump sucking air check water supply and possibility of air NoRMally BUT seepage. pReSSURe loW oN check valves sticking check and clean or replace if necessary. INSTallaTIoN unloader valve seat faulty check and replace if necessary. nozzle incorrectly sized check and replace if necessary.
  • Page 12 TRoUBleShooTINg pRoBleM poSSIBle CaUSe SolUTIoN MoToR WIll usually caused by line trouble, such check source of power. check overloads, NoT STaRT as single phasing at the starter fuses, controls, etc. MoToR overload. compare actual amps locate and remove source of excessive fric- oveRheaTINg (measured) with nameplate rating tion in motor or load.
  • Page 13: Preventative Maintenance

    pReveNTaTIve MaINTeNaNCe this pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. contact your dealer for maintenance.
  • Page 14: Exploded View

    exploded vIeW 39, 77, 106 Model pe3-11024 BT-35007a, pe4-3000a 50 49 42,95,96,104 39 106 39, 106 38,39 97-727, 96-721 • reV. 7/07...
  • Page 15 exploded vIeW BT Models 353007, 402007, 503007 pe3-11024d pe4-20024, 4-30024, 5-30024 97-727, 96-721 • reV. 7/07...
  • Page 16: Exploded View Parts List

    exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 6-01060 cord, w/gFci, 120V/20 amp, 90-2004 nut, Jam, esna, nc, 5/8" 6' (-11024d) 90-4005 Washer, Flat, sae, 5/8" 6-0105 cord, service 12/4 (5007c; 4-007 tire & Wheel cmpl, steel 6" 4-20024B,c;...
  • Page 17 exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 4-12806000 nozzle, saQc meg 0506 95-07101211 Back plate, Belt guard, red (4-20024, 402007) large (all models except 4-12806015 nozzle, saQc meg 1506 -11024) Yellow (4-20024, 402007) 95-0710121 Back plate, Belt guard, 4-12806025 nozzle, saQc, meg 2506 small (-11024)
  • Page 18 exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 90-2007 nut, /8" Hex nc 6-051595 ▲ strain relief, Watertite (-11024d; 5007B,c; 11-1042 label, ground 4-20024a,B,c; 4-0024B,c; 2-1042 tee, 1/2" (4-20024, 402007a,B,c) 4-0024, 5-0024) 6-051700 ▲ strain relief, 1" metal 4-02110000 Hose, 1/2"...
  • Page 19: Hose & Spray Gun Assembly

    hoSe & SpRay gUN aSSeMBly hoSe & SpRay gUN aSSeMBly paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 2-2002 coupler, /8" Female 4-16540 Brass soap nozzle 2-0121 ▲ Quick coupler o-ring nozzle, see page 16, item #1 large -12021 injector, chem, non-adj, 8.79-072.0...
  • Page 20: Specifications

    SpeCIfICaTIoNS paRTS SpeCIfICaTIoNS pUMp MoToR pump Unloader pump pump pulley pump Bushing Motor Motor Model pump part No. part No. pulley part No. Bushing part No. Size voltage/ph -11024d ld00 5-1709 5-29 aK74H 5-40107401 24mm 5-512024 120V/1pH 4-20024a lt500 5-1728 5-208 2aK84H 5-40208401...
  • Page 21 SpeCIfICaTIoNS MoToR (CoN'T) Motor Motor pulley Motor Bushing Belt Belt Contactor overload Model Model pulley part No. Bushing part No. Size part No. part No. part No. -11024d 5-1047 aK2X5/8" 5-4010258 aX5 (1) 5-60205 4-20024a 5-10401 2aK46H 5-40204601 HX1-1/8" 5-51111 aX42 (2) 5-602042 8.724-282.0...
  • Page 22 pUMp exploded vIeW 5-1709 ToRqUe SpeCS item # Ft.-lbs pUMp exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 70-020292 crankcase 70-160121 Brass plug g1/4 see Kits Below plunger oil seal 70-180118 manifold stud Bolt 70-060181 o-ring Ø1.78 x 28.0 70-140001 Washer 70-12011...
  • Page 23 pUMp exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN 70-12002 plunger, 15mm 70-140027 copper spacer 70-06010 o-ring Ø1.78 x 5.28 70-00091 teflon ring 70-00020 plunger rod 70-150204 connecting rod pin 70-010008 connecting rod 70-140102 spring Washer 70-18012 connecting rod screw 70-070005 sight glass 70-06002...
  • Page 24: T Pump Exploded View And Parts List

    pUMp exploded vIeW aNd paRTS lIST 5-1728 ToRqUe SpeCS Item # ft. lbs. pUMp exploded vIeW paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 70-020210 crankcase 70-14001 Washer 70-060200 plunger guide 70-06006 copper Washer /8" see Kit Below plunger oil seal 70-160117 Brass plug /8"...
  • Page 25 pUMp exploded vIeW paRTS lIST (CoNT) ITeM paRT No. deSCRIpTIoN see Kit Below plunger (605) see Kit Below plunger (500) 70-140014 copper spacer 70-00000 plunger rod 70-010000 connecting rod 70-150000 snap ring 70-150200 connecting rod pin 70-14010 spring Washer 70-180101 connecting rod screw 70-060185 o-ring Ø2.62 x 152.07...
  • Page 26: M Pump Exploded View And Parts List

    pUMp exploded vIeW aNd paRTS lIST 5-1410 5-1415 26 27 ToRqUe SpeCS item # Ft.-lbs pUMp exploded vIeW paRTS lIST iteM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 70-020209 crankcase 70-160120 Brass plug 1/2" 70-060201 plunger guide 70-06007 copper Washer 1/2" see Kits Below plunger oil seal 70-160216 manifold Head...
  • Page 27 pUMp exploded vIeW paRTS lIST (CoNT) ITeM paRT No. deSCRIpTIoN 70-160006 oil dip stick 70-000102 crankshaft seal 70-00102 shim 70-050050 Bearing Housing 70-180001 plunger Bolt 70-140012 copper spacer 70-06010 o-ring Ø1.78 x 7.66 70-000904 teflon ring see Kits Below plunger (405, 405H) see Kits Below plunger (400, 500) see Kits Below plunger (540) 70-140015...
  • Page 28: Ar-Al Unloader Exploded View And Parts List

    aR-al UNloadeR exploded vIeW aNd paRTS lIST aR - al 607 #9.802-367.0 7-8 gpm, 4200 psi 97-727, 96-721 • reV. 7/07...
  • Page 29 aR-al UNloadeR exploded vIeW aNd paRTS lIST ITeM paRT No. deSCRIpTIoN ITeM paRT No. deSCRIpTIoN 8-005150010 check connector 8-00510601 spring pin 8-005060108 ‡ o-ring 2068 8-005000101 Back ring 8-005100002 shutter spring 8-005060101 ‡ o-ring 2050 8-004120000 shutter 8-00502000 Body By pass 1/4 g-F 8-004060109 ‡...
  • Page 30 vBa35 UNloadeR exploded vIeW #5-3329 #5-3330 vBa35 UNloadeR exploded vIeW paRTS lIST ITeM paRT # deSCRIpTIoN kIT qTy ITeM paRT # deSCRIpTIoN kIT qTy 70-020444 Body Valve 70-110207 poppet 70-020452 Body Valve 70-140802 seal Washer /8 70-060141 o-ring a, c 70-180004 Hollow Bolt, /8 70-15016...
  • Page 31 PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representa- tion or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
  • Page 32 Form # 8.914-455.0 / 97-727 • revised 7/07 • printed in u.s.a.

This manual is also suitable for:

Bt-4020Bt-5030

Table of Contents