Periodic Checks And Adjustments; Introduction; Periodic Maintenance And Lubrication Chart - Yamaha YP250R 2005 Service Manual

PERIODIC MAINTENANCE AND LUBRICATION CHART

EAS00036

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAU17705
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
No ITEM
1 * Fuel line
2 Spark plug
3 * Valves
4 Air filter element
V-belt case air fil-
5 *
ter elements
6 * Front brake
7 * Rear brake
8 * Brake hose
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Steering bearings
13 * Chassis fasteners
Sidestand, center-
14
stand
CHECK OR MAINTENANCE JOB
• Check fuel and vacuum hoses for cracks or dam-
age.
• Check condition.
• Clean and regap.
• Replace.
• Check valve clearance.
• Adjust.
• Replace.
• Clean.
• Replace.
• Check operation, fluid level and vehicle for fluid
leakage.
• Replace brake pads.
• Check operation, fluid level and vehicle for fluid
leakage.
• Replace brake pads.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or damage.
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease.
• Make sure that all nuts, bolts and screws are
properly tightened.
• Check operation.
• Lubricate.
INTRODUCTION/
ODOMETER READING (× 1000 Km)
1 10
√
√
√
3 - 1
CHK
ADJ
20 30 40
√ √ √ √
√ √
√ √
√ √
√ √
√ √
√ √
√ √ √ √
Whenever worn to the limit
√ √ √ √
Whenever worn to the limit
√ √ √ √
Every 4 years
√ √ √ √
√ √ √ √
√ √ √ √
√ √ √ √
Every 20000 km
√ √ √ √
√ √ √ √
ANNUAL
CHECK
√
√
√
√
√
√
√