1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
Advertisement
Periodic Maintenance Procedures
•
With the outer tube compressed by hands, remove the
top plug wrench [A].
Removing the locknut and pushing the piston rod
thread into the cylinder unit will damage the oil seal.
Do not remove the locknut from the piston rod.
•
Remove the fork leg from the vise.
•
Loosen the fork top plug (subtank) [A] with the top plug
wrench [B].
Special Tool - Top Plug Wrench, 49 mm: 57001-1653 [B]
•
Remove:
Cylinder Unit [A]
Spacer [B]
Fork Spring [C]
Disassembling the cylinder unit can lead to trouble.
Do not disassemble the cylinder unit.
•
Holding the top plug wrench (57001-1653) [A] with a vise,
loosen the base valve assembly [B] using the top plug
wrench (57001-1705) [C].
Special Tool - Top Plug Wrench, 49 mm: 57001-1653
Top Plug Wrench, 36 mm: 57001-1705
•
Remove the base valve assembly [A] from the subtank
[B].
○
Slowly compress the piston rod until it stops so that the
base valve assembly can be removed easily.
Disassembling the base valve assembly can lead to
trouble.
Do not disassemble the base valve assembly.
CAUTION
CAUTION
NOTE
CAUTION
PERIODIC MAINTENANCE 2-57
Advertisement
Chapters
Table of Contents
Also See for Kawasaki KX450F
Kawasaki KX450F Service Manual
492 pages
Kawasaki KX450F Service Manual
482 pages
Kawasaki KX450F Service Manual
453 pages
Related Manuals for Kawasaki KX450F
-
Motorcycle Kawasaki kx450f Service Manual
(440 pages)
-
Motorcycle Kawasaki kx450f 2015 Owner's Manual
(204 pages)
-
Motorcycle Kawasaki KX450F Instruction Manual
(79 pages)
-
Motorcycle Kawasaki KX450F Assembly & Preparation Manual
(36 pages)
-
Motorcycle KAWASAKI KLX110 Brochure
(13 pages)
-
Motorcycle Kawasaki KX450F 2016 Owner's Manual
(206 pages)
-
Motorcycle Kawasaki KX450F 2013 Owner's Manual
(185 pages)
-
Motorcycle Kawasaki KX450F 2012 Owner's Manual
(180 pages)
-
Motorcycle Kawasaki KX250F Service Manual
Motorcycle (390 pages)
-
Motorcycle Kawasaki KX250F Service Manual
Motorcycle (500 pages)
-
Motorcycle Kawasaki KX250F Owner's Manual
(201 pages)
-
Motorcycle Kawasaki KX250F Service Manual
(357 pages)
Comments to this Manuals
Latest comments: