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Gear Position Switch Installation; Gear Position Switch Inspection - Kawasaki KX450F Service Manual

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Switches
Remove:
O-ring [A]
Gear Position Switch Finger [B]
Spring [C]

Gear Position Switch Installation

Insert the spring into the hole in the shift drum.
Insert the switch finger [A] so that the small diameter [B]
is toward hole side.
Apply grease to the O-ring.
Clean the contact points on the position switch.
Apply a non-parmanent locking agent to the gear position
switch screws.
Tighten:
Torque - Gear Position Switch Screws: 2.9 N·m (0.30 kgf·m,
26 in·lb)
Install the other removed parts.

Gear Position Switch Inspection

Be sure the transmission mechanism is good condition.
Disconnect the gear position switch lead connector [A].
Set the hand tester [A] to the ×1 kΩ or ×100 Ω range and
connect it to the terminals in the gear position switch lead
connector [B] and ground.
[C] Internal Circuit
[D] Green/Red Lead
[E] Black Lead
Special Tool - Hand Tester: 57001-1394
Gear Position Switch Resistance
Connections
Gear
[D] Terminal - Ground
Position
Neutral
3.00 ∼ 3.32 kΩ
1st
1.70 ∼ 1.89 kΩ
2nd
1.07 ∼ 1.19 kΩ
3rd
0.695 ∼ 0.769 kΩ
4th
If the tester reading is not as specified, replace the gear
position switch with a new one.
NOTE
[E] Terminal - Ground
11.63 ∼ 12.87 kΩ
10.33 ∼ 11.44 kΩ
9.70 ∼ 10.74 kΩ
9.32 ∼ 10.32 kΩ
ELECTRICAL SYSTEM 16-25

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Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f