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16-10 ELECTRICAL SYSTEM
Flywheel Magneto
Hold the flywheel steady with the rotor holder [A], and
remove the flywheel nut [B].
Special Tool - Rotor Holder: 57001-1654
Remove the rotor holder.
Screw the rotor puller [A] into the flywheel.
Remove the flywheel from the crankshaft by turning in the
puller center bolt and tapping the head of the bolt lightly
with a hammer, while holding the puller body steady.
There is a woodruff key in the crankshaft tapered portion.
Special Tool - Rotor Puller: 57001-1565
Never strike the grab bar or the flywheel itself. Strik-
ing the bar can bond it. If the flywheel is struck, the
magnets may lose their magnetism.
Flywheel Installation
Using a high-flash point solvent, clean off any oil or dirt
that may be on the crankshaft taper [A] or in the hole [B]
of the flywheel. Dry them with a clean cloth.
Fit the woodruff key [C] securely in the slot of the crank-
shaft.
Install the flywheel according to the following procedures.
Confirm the flywheel fit or not to the crankshaft before
tightening it with specified torque.
Install the flywheel and tighten it with 45 N·m (4.5 kgf·m,
33 ft·lb) of torque.
Remove the flywheel nut.
Check the tightening torque with rotor puller.
If the flywheel is not pulled out with 20 N·m (2 kgf·m, 15
ft·lb) of drawing torque, it is installed correctly.
If the flywheel is pulled out with under 20 N·m (2 kgf·m,
15 ft·lb) of drawing torque, clean off any oil dirt or flaw of
the crankshaft and flywheel tapered portion, and dry them
with a clean cloth. Then, confirm that it is not pulled out
with above torque.
Hold the flywheel steady with the rotor holder, and tighten
the flywheel nut.
Special Tool - Rotor Holder: 57001-1654
Torque - Flywheel Nut: 78 N·m (8.0 kgf·m, 58 ft·lb)
Install the magneto cover (see Magneto Cover Installa-
tion)
CAUTION
NOTE

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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f