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Front Fork (KX450D8F)
Front Fork Assembly
When the fork tubes are not disassembled, hold the fork
inverted position for more than 20 minutes to allow the
fork oil to fully drain.
Replace the following with new ones:
Dust Seal [A]
Retaining Ring [B]
Oil Seal [C]
Guide Bushes [D]
Place an oil coated plastic bag [E] over the end of the
inner tube to protect the oil seals.
The inner tube guide bush groove has a sharp edge [F]
that cut out the sealing lip of the seals as they are pushed
down over the inner tube.
Install in order these parts on the inner tube.
When assembling the new outer tube guide bush [A], hold
the used guide bush [B] against the new one, and tap the
used guide bush with the fork oil seal driver [C] until it
Special Tool - Fork Oil Seal Driver, 48: 57001-1509
After installing the washer, install the oil seal by using the
fork oil seal driver.
Special Tool - Fork Oil Seal Driver, 48: 57001-1509
Install the retaining ring to the outer tube.
Push the dust seal into the outer tube, and put the spring
band on the dust seal.
Clean the threads [A] of subtank and base valve assem-


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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f