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Rear Master Cylinder Removal; Rear Master Cylinder Installation; Front Master Cylinder Disassembly; Rear Master Cylinder Disassembly - Kawasaki KX450F Service Manual

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Master Cylinder

Rear Master Cylinder Removal

Remove the cotter pin [A].
Pull off the joint pin [B] with washer.
Pull off the joint pin while pressing down the brake
pedal.
Unscrew the master cylinder mounting bolts [C], and re-
move the master cylinder [D].
Unscrew the brake hose banjo bolt [E].
When removing the brake hose, temporarily secure the
end of the brake hose to some high place to keep fluid
loss to a minimum.

Rear Master Cylinder Installation

Replace the cotter pin with a new one.
Replace the washers are on each side of hose fitting with
new ones.
Tighten the following:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
Rear Master Cylinder Mounting Bolts: 9.8 N·m (1.0
kgf·m, 87 in·lb)
Rear Master Cylinder Push Rod Locknut: 17 N·m
(1.7 kgf·m, 13 ft·lb)
Bleed the brake line (see Bleeding the Brake Line).
Check the brake for good braking power, no brake drag,
and no fluid leakage.
Check the brake pedal position (see Brake Lever and
Pedal Position Adjustment in the Periodic Maintenance
chapter).

Front Master Cylinder Disassembly

Refer to the Brake Master Cylinder Cup and Dust Cover
Replacement in the Periodic Maintenance chapter.

Rear Master Cylinder Disassembly

Refer to the Brake Master Cylinder Cup and Dust Cover
Replacement in the Periodic Maintenance chapter.

Master Cylinder Assembly

Refer to the Brake Master Cylinder Cup and Dust Cover
Replacement in the Periodic Maintenance chapter.
NOTE
BRAKES 12-17

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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f