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Transmission; Transmission Shaft Removal; Transmission Shaft Installation; Transmission Shaft Disassembly - Kawasaki KX450F Service Manual

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9-18 CRANKSHAFT/TRANSMISSION

Transmission

Transmission Shaft Removal

Disassemble the crankcase (see Crankcase Disassem-
bly).
Pull out the shift rods [A] allowing the shift fork guide pins
to free from the shift drum [B].
Remove the shift fork [C].
Remove the shift drum.
Pull out the drive shaft [A] and output shaft [B] together
with their gears meshed.

Transmission Shaft Installation

Apply engine oil to the sliding portion of the transmission
shaft, gears, and ball bearings.
Install the drive shaft [A] and output shaft [B] in the right
crankcase half [C] with their gears meshed.
Install the shift drum.
Apply a small amount of engine oil to the shift fork fingers
and fit each shift fork into the groove of the proper gear.
The shift forks can be identified by their shape or mark.
Install them noting the direction shown.
Install each shift forks with its mark [A] facing the engine
left side.
Marks:
020 (Drive shaft)
021 (Output shaft)
Assembly the crankcase (see Crankcase Assembly).
Fit each shift fork guide pin into the corresponding groove
in the shift drum.
Apply a small amount of engine oil to the shift rods and
slide them into the shift forks.
Assembly the crankcase (see Crankcase Assembly).

Transmission Shaft Disassembly

Remove the transmission shafts.
Remove the circlips, washers, then gears.
Special Tool - Outside Circlip Pliers: 57001-144
Do not reuse the removed circlips.

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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f