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To install the shift drum cam [A], use the driver [B] to bring
the gear set lever [C] to the bottom of the crankcase.
Mate the shift drum pin [D] into the shift drum hole.
Fit the groove [E] of the shift drum cam on the shift drum
Apply non-permanent locking agent to the shift drum cam
bolt and tighten it.
Torque - Shift Drum Cam Bolt: 24 N·m (2.4 kgf·m, 17 ft·lb)
Check to see that gears shift smoothly from 1st to 5th
gear, and 5th to 1st while spinning the output shaft.
Set the shift drum in the neutral position.
Replace the O-rings [A] on the output shaft with new ones.
Install two O-rings on the grinding faces of the output shaft
while expanding the O-ring by the hand.
Apply grease to the inside of the output shaft collar [B].
Insert the collar with the oil groove end facing [C] in.
Install the balancer drive gear [C] so that the punch mark
[A] of the balancer drive gear and groove [B] of the crank-
shaft align.
Replace the circlip with a new one, and install it.
Replace the circlip [A] with a new one, and install it to the
output shaft.


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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f