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Idle Gear Installation; Kickshaft Removal; Kickshaft Installation - Kawasaki KX450F Service Manual

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6-22 ENGINE RIGHT SIDE
Kickstarter

Idle Gear Installation

Apply engine oil to the inside of the idle gear.
Replace the circlip [A] with a new one.
Install the idle gear [C] facing embossed letter [B] to the
outside.
Install the circlip.

Kickshaft Removal

Remove:
Right Engine Cover (see Right Engine Cover Removal)
Clutch Housing (see Clutch Removal)
Pull the end [A] of the kick spring [B] out of the hole in the
crankcase.
Turn the kickshaft counterclockwise [C] and pull out the
kickstarter assembly [D].
Remove the bolt [A], and take off the ratchet guide [B].

Kickshaft Installation

Apply a non-permanent locking agent to the ratchet guide
bolt.
Install the ratchet guide [A].
Torque - Ratchet Guide Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Apply molybdenum disulfide grease to the end of the kick-
shaft.
Insert the kick shaft assembly [B] into the crankcase.
Securely engage the stopper portion [C] of the ratchet
gear with the guide.
Insert the spring end [D] into the hole [E].
Install:
Idle Gear (see Idle Gear Installation)
Clutch Housing (see Clutch Installation)
Right Engine Cover (see Right Engine Cover Installa-
tion)

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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f