6-22 ENGINE RIGHT SIDE
Idle Gear Installation
Apply engine oil to the inside of the idle gear.
Replace the circlip [A] with a new one.
Install the idle gear [C] facing embossed letter [B] to the
Install the circlip.
Right Engine Cover (see Right Engine Cover Removal)
Clutch Housing (see Clutch Removal)
Pull the end [A] of the kick spring [B] out of the hole in the
Turn the kickshaft counterclockwise [C] and pull out the
kickstarter assembly [D].
Remove the bolt [A], and take off the ratchet guide [B].
Apply a non-permanent locking agent to the ratchet guide
Install the ratchet guide [A].
Torque - Ratchet Guide Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Apply molybdenum disulfide grease to the end of the kick-
Insert the kick shaft assembly [B] into the crankcase.
Securely engage the stopper portion [C] of the ratchet
gear with the guide.
Insert the spring end [D] into the hole [E].
Idle Gear (see Idle Gear Installation)
Clutch Housing (see Clutch Installation)
Right Engine Cover (see Right Engine Cover Installa-