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External Shift Mechanism
Set up the shift ratchet assembly as shown in the figure.
Ratchet [A]
Pawls [B]
Pins [C]
Springs [D]
Assembly the shift ratchet so that groove [E] of the pawl
faces the crankcase side [F].
Then install the ratchet assembly [A] to the ratchet plate
[B] as shown in the figure.
Install the ratchet assembly to the shift drum cam.
Apply a non-permanent locking agent to the ratchet plate
mounting screw.
Tighten the screw first, and tighten the bolt.
Torque - Ratchet Plate Mounting Screw: 6.4 N·m (0.65
kgf·m, 56 in·lb) (KX450D6F)
Ratchet Plate Mounting Bolt: 15 N·m (1.5 kgf·m,
11 ft·lb) (KX450D7F ∼)
Ratchet Plate Mounting Bolt: 9.8 N·m (1.0 kgf·m,
87 in·lb)
Install the collar [C].
Before installing the shift shaft, apply high temperature
grease to the oil seal lips and shift shaft splines.
Insert the shift shaft [A].
Replace the circlip [B] with a new one.
Oil Pump Driven Gear [C]
Clutch (see Clutch Installation)
Right Engine Cover (see Right Engine Cover Installa-
Install the shift pedal so that the split portion [A] on the
pedal align with the punch mark [B] on the shift shaft.
Torque - Shift Pedal Bolt: 9.8 N·m (1.0 kgf·m, 87 in·lb)


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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f