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External Shift Mechanism; External Shift Mechanism Removal; External Shift Mechanism Installation - Kawasaki KX450F Service Manual

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External Shift Mechanism

External Shift Mechanism Removal

Shift Pedal Bolt [A]
Shift Pedal [B]
Right Engine Cover (see Right Engine Cover Removal)
Clutch Housing (see Clutch Removal)
Circlip [A]
Oil Pump Driven Gear [B]
Pull out the shift shaft [C].
Remove the bolt [D] and screw [E], take off the shift
ratchet assembly [F] with ratchet plate [G].
Remove the bolt [A] and shift dram cam [B].
Remove the nut [C], and take off the gear set lever [D].

External Shift Mechanism Installation

Install the gear set lever [A].
Fit each end of the spring [B] or original positions.
Do not forget to install the color and washer [C].
Tighten the gear set lever nut [D].
Torque - Gear Set Lever Nut: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Holding the gear set lever [A] with the (–) driver [B] and
install the shift dram cam [C].
Apply a non-permanent locking agent to the shift dram
cam bolt.
Fit the groove [D] on the pin [E].
Align the roller of the gear set lever with the slot of the
shift dram cam.


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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f