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Clutch Cover And Right Engine Cover; Clutch Cover Removal; Clutch Cover Installation; Right Engine Cover Removal - Kawasaki KX450F Service Manual

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6-10 ENGINE RIGHT SIDE

Clutch Cover and Right Engine Cover

Clutch Cover Removal

Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
Remove the brake pedal (see Brake Pedal Removal in
the Brakes chapter).
Remove the clutch cover bolts [A] and remove the clutch
cover [B].

Clutch Cover Installation

Replace the clutch cover gasket with a new one.
Be sure to install the dowel pins.
Apply a non-permanent locking agent to the brake pedal
bolt.
Install the clutch cover [A].
Torque - Clutch Cover Bolts [B]: 9.8 N·m (1.0 kgf·m, 87 ft·lb)
Right Engine Cover Bolts [C]: 9.8 N·m (1.0 kgf·m,
87 in·lb)
Brake Pedal Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

Right Engine Cover Removal

Drain:
Engine Oil (see Engine Oil Change in the Periodic Main-
tenance chapter)
Coolant (see Coolant Draining in the Cooling System
chapter)
Remove:
Kick Pedal [A] (see Kick Pedal Removal)
Brake Pedal [B] (see Brake Pedal Removal in the Brakes
chapter)
Remove:
Engine Guard
Water Hose [A]
Right Engine Cover Bolts [B]
Right Engine Cover [C]

Right Engine Cover Installation

Three dowel pins [A] are installed at the mating surface
between the crankcase and the right engine cover.
Apply grease to the O-rings [B], and install them to the
crankcase.
Install the lower O-ring so that the tapered side facing
outside.
Replace the engine cover gasket with a new one.
Apply a high-temperature grease to the kick shaft oil seal
lips and kick shaft spline.

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   Also See for Kawasaki KX450F

This manual is also suitable for:

Kx450f 2006Kxf 450

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  • paulo sergio borges Apr 13, 2016 05:03:
    quantidade oleo suspencao kx 450 f