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Manuals
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Kawasaki Manuals
Motorcycle
KX450F -
Service manual
Kawasaki KX450F Service Manual Page 127
Kx450f.
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Also See for KX450F
Service manual
-
492 pages
Instruction manual
-
79 pages
Assembly & preparation manual
-
36 pages
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Page
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400
Go
Page 1
Page 2
Page 3
Page 4
Page 5
Page 6
Page 7 - How to use this manual
Page 8
Page 9
Page 10 - Before Servicing
Page 11 - General information
Page 12
Page 13
Page 14
Page 15 - Model Identification
Page 16 - General Specifications
Page 17
Page 18 - Unit Conversion Table
Page 19 - Table Of Contents
Page 20
Page 21 - Periodic Maintenance Chart
Page 22
Page 23 - Torque and Locking Agent
Page 24
Page 25
Page 26
Page 27 - Specifications
Page 28
Page 29 - Special Tools
Page 30 - Periodic Maintenance Procedures
Page 31 - Hot Starter Lever (Hot Starter Cable) Fr...
Page 32 - Idle Speed Adjustment
Page 33
Page 34 - Fuel System Cleaning
Page 35 - Fuel Tank, Filter and Tap Cleaning
Page 36 - Coolant Level Inspection
Page 37 - Coolant Deterioration Inspection
Page 38 - Valve Clearance Adjustment
Page 39
Page 40 - Cylinder Head Warp Inspection
Page 41 - Cylinder Wear Inspection
Page 42 - Exhaust System Inspection
Page 43 - Engine Right Side
Page 44 - Clutch Plates Inspection
Page 45 - Oil Filter Change
Page 46 - Breather Hose Inspection
Page 47 - Crankshaft/Transmission
Page 48 - Tires Inspection
Page 49 - Rim Runout Inspection
Page 50 - Final Drive
Page 51 - Drive Chain Wear Inspection
Page 52 - Drive Chain Lubrication
Page 53 - Rear Sprocket Warp (Runout) Inspection
Page 54 - Brake Fluid Level Inspection
Page 55 - Brake Fluid Change
Page 56
Page 57 - Brake Pad Wear Inspection
Page 58
Page 59 - Brake Caliper Fluid Seal and Dust Seal R...
Page 60
Page 61
Page 62 - Brake Hoses and Connections Inspection
Page 63 - Suspension
Page 64
Page 65
Page 66
Page 67
Page 68
Page 69
Page 70
Page 71
Page 72 - Front Fork Oil Change (each fork leg) (K...
Page 73
Page 74
Page 75
Page 76
Page 77
Page 78
Page 79
Page 80
Page 81 - Rear Shock Absorber Inspection
Page 82
Page 83
Page 84
Page 85
Page 86 - Swingarm and Uni-Trak Linkage Inspection
Page 87
Page 88 - Steering Stem Bearing Lubrication
Page 89 - Electrical System
Page 90 - General Lubrication and Cable Inspection
Page 91 - Cable Inspection
Page 92
Page 93
Page 94 - Exploded View
Page 95 - Exploded view
Page 96
Page 97
Page 98 - Specifications
Page 99 - Special Tool
Page 100 - Throttle Grip and Cable
Page 101 - Throttle Cable Lubrication
Page 102 - Hot Starter Cable Removal
Page 103 - Hot Starter Lever (Hot Starter Cable) Fr...
Page 104 - Carburetor
Page 105 - Service Fuel Level Adjustment
Page 106 - Carburetor Removal
Page 107
Page 108 - Carburetor Installation
Page 109 - Fuel System Cleaning
Page 110
Page 111
Page 112
Page 113 - Carburetor Cleaning
Page 114
Page 115 - Carburetor Assembly
Page 116
Page 117
Page 118
Page 119
Page 120 - Air Cleaner
Page 121 - Element Installation
Page 122 - Fuel Tank
Page 123 - Fuel Tank, Filter and Tap Cleaning
Page 124
Page 125
Page 126 - Exploded View
Page 127
Page 128 - Specifications
Page 129 - Special Tool
Page 130 - Coolant
Page 131 - Coolant Filling
Page 132 - Cooling System Pressure Testing
Page 133 - Water Pump
Page 134 - Impeller Removal
Page 135 - Oil Seal Installation
Page 136 - Radiator
Page 137 - Radiator Installation
Page 138 - Filler Neck Inspection
Page 139
Page 140 - Exploded View
Page 141 - Engine top end
Page 142
Page 143
Page 144 - Specifications
Page 145
Page 146
Page 147 - Special Tools and Sealant
Page 148
Page 149
Page 150 - Cylinder Head Cover
Page 151 - Camshaft Chain Tensioner
Page 152
Page 153 - Camshaft
Page 154 - Camshaft Installation
Page 155
Page 156 - Camshaft Chain Removal
Page 157 - Camshaft and Camshaft Cap Wear Inspectio...
Page 158 - Cylinder Head
Page 159 - Cylinder Head Removal
Page 160 - Cylinder Head Installation
Page 161 - Cylinder Head Cleaning
Page 162 - Valves
Page 163 - Valve Guide Removal
Page 164 - Valve/Valve Guide Clearance
Page 165 - Valve Seat Inspection
Page 166
Page 167
Page 168
Page 169
Page 170 - Cylinder and Piston
Page 171
Page 172 - Cylinder Wear Inspection
Page 173 - Piston Ring Groove Width Inspection
Page 174 - Piston, Piston Pin, Connecting Rod Wear ...
Page 175 - Carburetor Holder
Page 176 - Muffler
Page 177
Page 178 - Exploded View
Page 179
Page 180
Page 181
Page 182 - Specifications
Page 183 - Special Tools
Page 184 - Clutch Lever and Cable
Page 185 - Clutch Cable Installation
Page 186 - Clutch Cover and Right Engine Cover
Page 187 - Release Shaft Removal
Page 188 - Clutch
Page 189
Page 190
Page 191 - Clutch Plate Assembly Free Play Inspecti...
Page 192 - Clutch Housing Finger Damage Inspection
Page 193 - Primary Gear
Page 194 - External Shift Mechanism
Page 195
Page 196 - External Shift Mechanism Inspection
Page 197 - Kickstarter
Page 198 - Idle Gear Installation
Page 199 - Kick Shaft Assembly Disassembly/Assembly
Page 200
Page 201
Page 202 - Exploded View
Page 203 - Engine lubrication system
Page 204 - Lubrication System Chart
Page 205
Page 206 - Specifications
Page 207 - Special Tools
Page 208 - Engine Oil and Oil Filter
Page 209 - Oil Filter Change
Page 210 - Oil Screen (Feed) Removal
Page 211 - Oil Screen (Feed) Cleaning
Page 212 - Oil Pressure Relief Valve
Page 213 - Oil Pump
Page 214 - Oil Pump (Feed) Removal
Page 215 - Oil Pump Inspection
Page 216 - Oil Pressure
Page 217
Page 218 - Exploded View
Page 219
Page 220 - Special Tool
Page 221 - Engine Removal/Installation
Page 222
Page 223 - Engine Installation
Page 224
Page 225
Page 226 - Exploded View
Page 227
Page 228 - Specifications
Page 229 - Special Tools and Sealant
Page 230 - Crankcase
Page 231
Page 232 - Crankcase Assembly
Page 233
Page 234
Page 235
Page 236
Page 237
Page 238 - Crankshaft
Page 239 - Crankshaft Inspection
Page 240 - Connecting Rod Bend Inspection
Page 241 - Connecting Rod Twist Inspection
Page 242 - Transmission
Page 243 - Transmission Shaft Assembly
Page 244
Page 245
Page 246 - Shift Fork Bending Inspection
Page 247 - Balancer
Page 248 - Bearings/Oil Seals
Page 249 - Oil Seal Inspection
Page 250
Page 251
Page 252 - Exploded View
Page 253
Page 254 - Specifications
Page 255 - Special Tools
Page 256 - Wheels (Rims)
Page 257 - Rear Wheel Removal
Page 258 - Rear Wheel Installation
Page 259 - Wheels Inspection
Page 260 - Axle Inspection
Page 261 - Tires
Page 262 - Tire Installation
Page 263 - Air Pressure Inspection/Adjustment
Page 264 - Hub Bearings
Page 265
Page 266 - Exploded View
Page 267
Page 268 - Specifications
Page 269 - Drive Chain
Page 270
Page 271 - Sprockets
Page 272 - Rear Sprocket Installation
Page 273
Page 274 - Exploded View
Page 275
Page 276
Page 277
Page 278 - Specifications
Page 279 - Special Tools
Page 280 - Brake Lever, Brake Pedal
Page 281 - Brake Fluid
Page 282 - Bleeding the Brake Line
Page 283
Page 284 - Caliper
Page 285 - Caliper Installation
Page 286 - Caliper Holder Shaft Wear Inspection
Page 287 - Brake Pad Removal
Page 288 - Master Cylinder
Page 289 - Rear Master Cylinder Removal
Page 290 - Master Cylinder Inspection (Visual Inspe...
Page 291 - Brake Disk
Page 292 - Brake Hose
Page 293
Page 294 - Exploded View
Page 295
Page 296
Page 297
Page 298
Page 299
Page 300 - Specifications
Page 301
Page 302 - Special Tools
Page 303 - Front Fork (KX450D6F ~ D7F)
Page 304 - Compression Damping Adjustment
Page 305 - Front Fork Installation
Page 306 - Front Fork Disassembly (each fork leg)
Page 307
Page 308
Page 309
Page 310 - Front Fork Assembly
Page 311
Page 312
Page 313
Page 314
Page 315 - Adjuster Assembly Inspection
Page 316 - Cylinder Unit Inspection
Page 317 - Spring Tension Inspection
Page 318 - Front Fork (KX450D8F)
Page 319 - Compression Damping Adjustment
Page 320
Page 321
Page 322
Page 323
Page 324
Page 325
Page 326
Page 327
Page 328
Page 329
Page 330 - Adjuster Assembly Inspection
Page 331 - Cylinder Unit Inspection
Page 332 - Spring Tension Inspection
Page 333 - Rear Shock Absorber
Page 334 - Spring Preload Adjustment
Page 335 - Spring Tension Inspection
Page 336 - Rear Shock Absorber Removal
Page 337 - Rear Shock Absorber Disassembly (Oil Cha...
Page 338 - Swingarm
Page 339 - Swingarm Installation
Page 340 - Swingarm Bearing, Sleeve Inspection
Page 341 - Tie-Rod, Rocker Arm
Page 342 - Rocker Arm Installation
Page 343 - Tie-Rod and Rocker Arm Bearing Installat...
Page 344 - Uni-Trak Maintenance
Page 345
Page 346 - Exploded View
Page 347
Page 348 - Special Tools
Page 349 - Steering Inspection
Page 350
Page 351 - Steering Stem, Stem Bearing Installation
Page 352 - Stem Bearing Lubrication
Page 353 - Handlebar
Page 354
Page 355
Page 356 - Exploded View
Page 357
Page 358 - Frame Inspection
Page 359 - Engine Guard Installation
Page 360 - Seat
Page 361 - Side Cover
Page 362 - Fender
Page 363
Page 364 - Exploded View
Page 365
Page 366 - Specifications
Page 367 - Special Tools and Sealant
Page 368 - Wiring Diagram
Page 369 - Precautions
Page 370 - Electrical Wiring
Page 371 - Flywheel Magneto
Page 372
Page 373 - Stator Removal
Page 374
Page 375 - Ignition Timing
Page 376 - Ignition System
Page 377 - Ignition Coil Inspection
Page 378 - Spark Plug Gap Inspection
Page 379
Page 380
Page 381
Page 382
Page 383 - Crankshaft Sensor Inspection
Page 384 - Throttle Sensor
Page 385 - Throttle Sensor Position Adjustment
Page 386 - Switches
Page 387 - Gear Position Switch Installation
Page 388
Page 389
Page 390
Page 391
Page 392
Page 393
Page 394
Page 395
Page 396 - Troubleshooting guide
Page 397 - Engine overheating
Page 398 - Gear shifting faulty
Page 399
Page 400
/
400
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
Exploded View
No.
1
Water Pump Cover Bolts
2
Coolant Drain Bolt
3
Water Pump Impeller Bolt
4
Right Engine Cover Bolts
5
Water Hose Clamp Screws
6
Radiator Mounting Bolts
7
Radiator Shroud Bolts
8
Radiator Screen Bolts
9. Water Pump Cover
10. Impeller
11. Right Engine Cover
12. Right Radiator
13. Left Radiator
14. Radiator Cap
15. Radiator Overflow Hose
G: Apply grease.
R: Replacement Parts
Fastener
COOLING SYSTEM 4-3
Torque
N·m
kgf·m
ft·lb
9.8
1.0
87 in·lb
6.9
0.70
61 in·lb
9.8
1.0
87 in·lb
9.8
1.0
87 in·lb
1.5
0.15
13 in·lb
9.8
1.0
87 in·lb
9.8
1.0
87 in·lb
9.8
1.0
87 in·lb
Remarks
Table of
Contents
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Quick Links:
Idle Speed Adjustment
Valve Clearance Adjustment
Periodic Maintenance Chart
Torque and Locking Agent
Engine Top End
Coolant Level Inspection
Special Tools
Before Servicing
Specifications
Oil Filter Change
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Chapters
Table Of Contents
9
Periodic Maintenance
19
Fuel System
93
Cooling System
125
Engine Top End
139
Engine Right Side
177
Engine Lubrication System
201
7-16 Engine Lubrication System
217
Crankshaft/transmission
225
Wheels/tires
251
Final Drive
265
Brakes
273
Suspension
293
Steering
345
Frame
355
Electrical System
363
Table of Contents
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This manual is also suitable for:
Kx450f 2006
Kxf 450
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Latest comments:
paulo sergio borges
Apr 13, 2016 05:03:
quantidade oleo suspencao kx 450 f
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