Hull Repair; Shallow Scratches; Deep Scratches - Yamaha WaveRunner XLT1200 Service Manual

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HULL
HOOD
ENGINE MOUNT

HULL REPAIR

Shallow scratches

1. Sand the scratches with 400 grit sand-
paper (either wet or dry) until the
scratches are smooth. Then, sand the
scratches once again with 600 grit sand-
paper (either wet or dry).

Deep scratches

1. Remove any sharp or rough edges from
the hull surface.
2. Sand the scratches and a 1-inch circum-
ference around them with 80 grit sand-
paper (either wet or dry).
3. Clean the entire area with acetone and
let it completely dry.
4. Mix gel-coat and gel-coat thickener to
form a putty, and then add the catalyst
to the putty.
5. Apply the putty, spread it with a squee-
gee, and then cover the putty with wax
paper.
6. When the putty has set, sand it. Smooth
the area with 80–400 grit sandpaper
(either wet or dry) and a sanding block.
7. Clean the area with a dry cloth and then
polish it.
WARNING
Resins, catalysts, and solvents are flamma-
ble and toxic; only use them in a well-venti-
lated area and keep them away from open
flames and sparks. Always follow the man-
ufacturer's instructions and warnings.
8-42
E

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