Download  Print this page

Inspecting The Crankshaft Plain Bearings - Derbi GP1 125-250 c.c. Workshop Manual

Gp1 125-250 c.c..
Hide thumbs

Advertisement

Table of Contents
N.B.
THE HEAD LUBRICATION CHANNEL IS PROVIDED WITH A
SHUTTER JET; THIS GIVES A «LOW PRESSURE" HEAD LUBRI-
CATION; THIS CHOICE WAS MADE TO REDUCE THE OIL TEM-
PERATURE IN THE SUMP. THE JET CLOGGING IMPAIRS THE
HEAD LUBRICATION AND THE TIMING MECHANISMS. A JET
FAILURE CAUSES A DECREASE OF THE BENCH BRASS AND
CONNECTING ROD LUBRICATION PRESSURE.
N.B.
THE JET IS FED THROUGH THE BENCH BRASSES. PROPER OPE-
RATION OF THIS COMPONENT IMPROVES THE PISTON TOP
COOLING. CLOGGING HAS EFFECTS THAT ARE DIFFICULT
TO DETECT (PISTON TEMPERATURE INCREASE). FAILURE OR
LEAK CAN CONSIDERABLY DECREASE THE BENCH BRASS
AND CONNECTING ROD LUBRICATION PRESSURE.
I
NSPECTING THE CRANKSHAFT PLAIN BEARINGS
S C
G
C
S
GS
- To obtain a proper lubrication of the brasses, it is neces-
sary to have an optimum lubrication pressure (3,2 bar) and
a good oil rate; to this purpose, the brasses must be placed
properly, so as to not have shuttering in the oil feeding chan-
nels.
- Bench brasses are realised with 2 half-bearings, one of
which is solid while the other has holes and seats for lubri-
cation.
- The solid half-bearing is intended to stand the thrusts cau-
sed by combustion, and for this reason it is arranged oppo-
sed the cylinder.
- To prevent shutters in the oil feeding channels, the mat-
ching surface of the two half-bearings must be perfectly or-
thogonal to the cylinder axis, as shown in the figure.
- The oil feeding channel section is also affected by the brass
driving depth relative to the driving shaft axial clearance
containment plane.
- Check the brass diameter in the 3 directions shown in the
figure.
- Repeat the measurements for the other half of the brass.
See figure.
- The crankcase is supplied in three setup versions: with RED
brasses, with BLUE brasses and with YELLOW brasses.
135

Advertisement

Table of Contents

This manual is also suitable for:

Gp1 125 c.c.Gp1 250 c.c.

Comments to this Manuals

Symbols: 0
Latest comments:
  • LIAM May 27, 2017 06:12:
    HI HAVE JUST BOUGHT A DERBI 125 CC CROSS CITY, REALLY WOULD LIKE TO BUY A WORKSHOP MANUAL PLEASE CAN YOU HELP