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Travis Industries AGP User Manual

Travis industries agp pellet stove user manual
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See also: Troubleshooting Manual
AGP Pellet Stove
-- Please read this entire manual before
installation and use of this pellet fuel-
burning room heater. Failure to follow
these instructions could result in
property damage, bodily injury, or even
death.
-- Contact local building or fire officials
about restrictions and installation
inspection requirements in your area.
-- Save these instructions.
Installer: After installation give this manual to the home-
owner and explain operation of this stove.
Consumer: Retain this manual for future reference.
$10.00
Part # 100-01270_000
 Copyright 2012, T.I.
4012412
Horizontal or Vertical Vent
•
•
Freestanding Stove
•
Mobile Home Approved
•
Class A Chimney Retrofit
•
Hearth Stove into Existing
Masonry Chimney , Masonry
Fireplace, or Z.C. Fireplace
Tested and Listed by:
ASTM E1509-4 ULC-S627
Travis Industries, Inc.
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

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Summary of Contents for Travis Industries AGP

  • Page 1 AGP Pellet Stove Horizontal or Vertical Vent • • Freestanding Stove • Mobile Home Approved • Class A Chimney Retrofit • Hearth Stove into Existing Masonry Chimney , Masonry Fireplace, or Z.C. Fireplace -- Please read this entire manual before...

  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of an AGP pellet stove. In purchasing an AGP pellet stove you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The AGP pellet stove is one of the finest home heaters the world over.

  • Page 3: Table Of Contents

    To Shut Down ............23     To Adjust the Heat ..........23 Wiring Diagram ............45   To Adjust Heat Output ..........24   Wireless Thermostat Installation (Optional) ..46   Auto-Fan ..............24 © Travis Industries 4012412 100-01270_000...
  • Page 4 This heater is designed and approved to prevent the possibility of a house for pelletized wood fuel only. fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation. © Travis Industries 4012412 100-01270_000...
  • Page 5 NOT BE maintain your heater may lead to INSTALLED IN THE BEDROOM accumulation of soot, creosote, and (per H.U.D. requirements). Check ash, and smoke spillage or fire in with local building officials. your home. © Travis Industries 4012412 100-01270_000...
  • Page 6 Manual instructions that you will need at a later time. Always follow the instructions in this manual. Travis Industries, Inc. grants no The exhaust system should be checked at least twice a year for warranty, implied or stated, for any build-up of soot or creosote.

  • Page 7: Heating Specifications

    Watts during Start-Up Sequence ................350 (approximately) Watts during Operation ................... 250 (approximately) Fuel This heater is designed and approved for pelletized wood fuel only (all grades). EPA Compliance This heater has been tested exempt from EPA Phase II Requirements. © Travis Industries 4012412 100-01270_000...

  • Page 8: Before You Begin

    Packing List Cleaning tool Bottle Brush Brush Fuses Items Required  Avalon AGP Pellet Stove Door (SKU 96100793)  Lopi AGP Pellet Stove Door (SKU 96100774) Installation Options  Residential or Mobile Home (see the section "Mobile Home Requirements") ...

  • Page 9: Planning The Installation

    (For Qualified Installers Only) Planning the Installation HINT: Have an authorized Travis Industries dealer install this heater. If you install the heater yourself, have your dealer review your installation plans. HINT: Sketch out a detailed plan of the installation including dimensions. Then verify the dimensions with the requirements listed in this manual.

  • Page 10: Clearances

    "Tee" and add the vent clearance. ** The floor protection must extend 2” (51mm) beyond the pipe – all vent clearances must be met. © Travis Industries 4012412 100-01270_000...

  • Page 11: Venting The Pellet Stove

    Vent must have a support bracket 35 F eet every 5' (1.524 M) of pellet vent when on exterior of structure. NOTE: Travis Industries 30 F eet recommends a minimum vertical vent of 5’ to ensure adequate draft during a power outage.

  • Page 12: Pellet Vent Type

    Minimum 3' (915mm) clearance from any forced air intake of any other appliance Minimum 2' (610mm) clearance below eaves or overhangs Minimum 1' (458mm) clearance horizontally from combustible wall Must be a minimum of 2' (610mm) above the roof © Travis Industries 4012412 100-01270_000...

  • Page 13: Mobile Home Requirements

    Use Part #99200136)  Must not be drawn from an enclosed space (garage, unventilated crawl space). HINT: Travis Industries strongly recommends outside air for all residential installations, especially for those that are energy efficient, air-tight homes.  Must not be over 15' (4.5M) long ...

  • Page 14: Alcove Installation Requirements

    Another symptom of too much air is the heater “blowing the fire out” – a condition in which the pellets burn faster than they are fed (this is most common on low heat settings). © Travis Industries 4012412 100-01270_000...

  • Page 15: Installation Examples

    Floor Protection 3” Minimum 12” Minimum Floor Protection NOTE: Travis Industries recommends a minimum vertical vent of 5’ to ensure adequate draft during a power outage. Install the vent at the clearance specified by the vent manufacturer. © Travis Industries 4012412...

  • Page 16: Installation Example: Interior Vertical Installation

    “T” prior to installation to verify 2” Min. 2” Min. it fits. Floor Protection 7-1/4” Outside air may be drawn from a ventilated crawl space. Install vent at clearance specified by the vent manufacturer. © Travis Industries 4012412 100-01270_000...

  • Page 17: Installation Example: Class "A" Chimney Retrofit

    Class A Chimney Ceiling Support “L” Vent to Class A Chimney Adapter “L” Vent Vent Clearance* 2” Min. Floor Protection Outside air may be drawn from a ventilated crawl space. Install vent at clearance specified by the vent manufacturer. © Travis Industries 4012412 100-01270_000...

  • Page 18: Installation Example: Masonry Fireplace Hearth Stove

    Lintel Outside air may be drawn from the ash 6” Min. cleanout. NOTE: you may need a short horizontal section here to clear the lintel and allow the hopper lid to open. © Travis Industries 4012412 100-01270_000...

  • Page 19: Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove

    “L” Vent Flex Section Allow room for the hopper lid to open 6” Min. NOTE: you may need a short horizontal section here to clear the lintel and allow the hopper lid to open. © Travis Industries 4012412 100-01270_000...

  • Page 20: Installation Example: Freestanding Masonry Chimney

    500° F. RTV silicone into the gap “L” Vent Flex between sections, Section unless otherwise specified by the manufacturer. “L” Vent Sections Vent Clearance* Clean-Out Access 6” Min. Install vent at clearance specified by the vent manufacturer. © Travis Industries 4012412 100-01270_000...

  • Page 21: Safety Notice

    IMPORTANT: Do not let the control panel door bang open, it may scratch if it hits the stove top surface. START www.travisproducts.com HIGH HIGH HEAT AUTO FAN WARNING TSTAT STOP GLASS AND SURFACES OF UNIT CAN GET HOT ENOUGH TO CAUSE SEVERE BURNS. KEEP CHILDREN AND PETS AWAY. © Travis Industries 4012412 100-01270_000...

  • Page 22: Loading Pellets

    Open doors and windows to the room to vent these fumes. You may also notice oil burning off of the interior of the stove. This rust- stopping agent will soon dissipate. Allow 48 hours for the paint to cure. © Travis Industries 4012412 100-01270_000...

  • Page 23: Manual Mode

    START www.travisproducts.com HIGH HIGH HEAT AUTO FAN WARNING TSTAT STOP GLASS AND SURFACES OF UNIT CAN GET HOT ENOUGH TO CAUSE SEVERE BURNS. KEEP CHILDREN AND PETS AWAY. © Travis Industries 4012412 100-01270_000...

  • Page 24: To Adjust Heat Output

    This allows for more efficient operation. START www.travisproducts.com HIGH HIGH HEAT AUTO FAN WARNING TSTAT STOP GLASS AND SURFACES OF UNIT CAN GET HOT ENOUGH TO CAUSE SEVERE BURNS. KEEP CHILDREN AND PETS AWAY. © Travis Industries 4012412 100-01270_000...

  • Page 25: Tstat (Thermostat) Mode

    Once the startup cycle has completed, the stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then maintains that temperature. Wireless thermostats are an available option from Travis Industries. See your dealer for details. To Start the Stove in TSTAT Mode START www.travisproducts.com...

  • Page 26: Changing The Tstat Program

    The burn rate decreases to Level 1 (low) and remains at this level until there is a call for heat by the thermostat (the thermostat is closed), then resumes corresponding with the setting on the control panel. © Travis Industries 4012412 100-01270_000...

  • Page 27: Start-Up Sequence (Igniter)

    To keep to a minimum, leave the door closed. NOTE: Travis Industries recommends a minimum vertical vent of 5’ to ensure adequate draft during a power outage. © Travis Industries...

  • Page 28: Stove Maintenance

    If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled. © Travis Industries 4012412 100-01270_000...

  • Page 29: Stove Maintenance Tools

    Opening the Door MAKE SURE THE HEATER HAS FULLY COOLED (APPROXIMATELY 45 MINUTES) BEFORE OPENING THE DOOR AND CONDUCTING SERVICE. Turn the handle clockwise and pull to open the door, as shown below. © Travis Industries 4012412 100-01270_000...

  • Page 30: Weekly Maintenance (Or Every 5 Bags Of Pellets) - Inspect The Burn

    Once a week you should clean and inspect the fire platform. The following steps outline this process. 1. Open the door. 2. Lift and remove the fire cover as shown below. NOTE: The 2 notches on both sides of the fire cover fit over the pins inside the firebox. © Travis Industries 4012412 100-01270_000...
  • Page 31 The fire platform must be free from buildup for the pellets to burn completely. 4. Brush away flyash around the fire platform using the brush included with the stove. The flyash will fall into the ashpan below. Brush here © Travis Industries 4012412 100-01270_000...

  • Page 32: Weekly Maintenance (Or Every 5 Bags Of Pellets) - Clean The Heat Exchange Tubes

    NOTE: Use both hands on the grill. Using one hand in the middle of the grill may cause it to warp. 2. Hook the cleaning tool onto the heat exchange scraper rod as shown below. 3. Move the scraper rod back and forth a few times to clean the heat exchange tubes. © Travis Industries 4012412 100-01270_000...

  • Page 33: Monthly Maintenance (Or Every 20 Bags Of Pellets) - Clean Vertical Exhaust Ducts

    Monthly Maintenance (or Every 20 Bags of Pellets) - Clean the Glass Open the doors and clean the glass with a non-abrasive glass cleaner and rag. © Travis Industries 4012412 100-01270_000...

  • Page 34: Monthly Maintenance (Or Every 20 Bags Of Pellets) - Empty The Ashpan

    NOTE: Do not use the ashpan handle to pull the ashpan out; instead use the lip on the front of the ashpan. 4. Remove the ashpan from the appliance and properly dispose of the ashes (see “Disposal of Ashes” on page 28 for details). © Travis Industries 4012412 100-01270_000...

  • Page 35: Yearly Maintenance (Or Every Ton Of Pellets) - Clean The Area Underneath The Fire Platform

    1. Slide the fire platform bracket to the left. 2. Lift the fire platform out of the firebox. 3. Pull the ashpan handle out to allow ash to fall into the ashpan. 4. Brush away ash into the ashpan or use a vacuum. © Travis Industries 4012412 100-01270_000...

  • Page 36: Yearly Maintenance (Or Every Ton Of Pellets) - Clean The Firebox Liners

    3. Remove the side liner panel (both sides). They are held in place with screws just inside the stove door near the top. Pull the side panels out as shown below, lifting them over the attachment screw. NOTE: You may need to loosen the screw (5/16” nutdriver). © Travis Industries 4012412 100-01270_000...
  • Page 37 4. Remove the rear liner panel. It is held in place by fitting around the fire platform. Pull it out of the firebox as shown below. 5. Remove the snap disk clean-out cover. 6. Clean the snap disk using a brush or vacuum cleaner. 7. Clean the firebox and liners with a brush or vacuum. © Travis Industries 4012412 100-01270_000...

  • Page 38: Yearly Maintenance (Or Every Ton Of Pellets) - Empty The Ashpan

    NOTE: Do not use the ashpan handle to pull the ashpan out; instead use the lip on the front of the ashpan. 4. Remove the ashpan from the appliance and properly dispose of the ashes (see “Disposal of Ashes” on page 28 for details). © Travis Industries 4012412 100-01270_000...

  • Page 39: Yearly Maintenance (Or Every Ton Of Pellets) - Clean The Lower Exhaust Duct

    1. With the ashpan removed (see page 38), remove the ashpan guide as shown below. Clean the area under the ashpan guide. 2. Remove the exhaust duct cover as shown below. Press up on it and lift it out. 3. Remove the exhaust channel cover plate and gasket (11/32” nutdriver). © Travis Industries 4012412 100-01270_000...
  • Page 40 Maintenance 4. Clean the exhaust channel with the bottle brush or vacuum. 5. Clean the combustion blower with the bottle brush or vacuum. NOTE: Take care to prevent damaging the combustion blower impellers. © Travis Industries 4012412 100-01270_000...

  • Page 41: Yearly Maintenance (Or Every Ton Of Pellets) - Clean The Convection Blower

    3. Remove the 2 nuts securing the blower using a 7/16” nutdriver. Lift out and remove the convection blower from the stove as shown below. 4. Remove all dust and debris from the convection blower. NOTE: Take care to prevent damaging the combustion blower impellers. © Travis Industries 4012412 100-01270_000...

  • Page 42: Yearly Maintenance (Or Every Ton Of Pellets) - Clean The Negative Pressure Tube

    While open, use a flashlight to look up the vent to check for build-up. WHENEVER ANY PORTION OF THE PELLET VENT IS DISCONNECTED, THE JOINTS MUST BE SEALED WITH RTV 500° F. SILICONE SEALANT, UNLESS OTHERWISE SPECIFIED BY THE VENT MANUFACTURER. © Travis Industries 4012412 100-01270_000...

  • Page 43: Yearly Maintenance (Or Every Ton Of Pellets) - Adjust The Latch

    Open the ashpan access door and inspect the gasket around the door. Re-attach or replace the gasket if necessary. Re-attach, or replace the gasket if necessary. NOTE: Ask your authorized Travis dealer to demonstrate how to check a door seal. © Travis Industries 4012412 100-01270_000...

  • Page 44: Troubleshooting Table

    NOTE: Always check to make sure pellets are in the hopper. NOTE: Always check the fire platform for build-up and clean away any debris that may have accumulated. © Travis Industries 4012412 100-01270_000...

  • Page 45: Wiring Diagram

    Maintenance Wiring Diagram AGP PELLET WIRING DIAGRAM 6 - Pin Uncovered Optional Remote Connector Pins or Thermostat Red Wire White Wire Black Wire Control Board Encoder Molex 1 3 2 4 Convection Blower Brown Ceramic System Disc 120° NO Brown...

  • Page 46: Wireless Thermostat Installation (Optional)

    Install the thermostat as follows: Left Side of Stove 1. Remove the thumb screw holding the cover in place. Remove the cover. 2. Remove the two screws securing the access panel (5/16” nutdriver). 3. Open the access panel. © Travis Industries 4012412 100-01270_000...
  • Page 47 7. Remove the thumb screw holding the cover in place. Remove the cover. NOTE: Take care not to damage or remove the black and white nylon spacers. 8. Remove the two screws securing the access panel (5/16” nutdriver). © Travis Industries 4012412 100-01270_000...
  • Page 48 Retain the screws. 11. Attach the thermostat receiver to the remote holder with the four thread-cutting screws included with the remote. 12. Install the receiver as shown below (use the screws removed in step 10). © Travis Industries 4012412 100-01270_000...
  • Page 49 13. Connect the “TSTAT” wires from the main wire harness to the wires on the thermostat receiver. 14. Replace and secure the right side access panel and side cover. 15. Program the receiver to the remote according to the instructions in the receiver box. © Travis Industries 4012412 100-01270_000...
  • Page 50 Safety Label WARNING - DO NOT REMOVE OR COVER THIS LABEL SERIAL NO: MODEL: AGP PS Listed Pelletized Solid Fuel Burning Appliance Report No. 100517995-001 Also for use in mobile homes Control No. 4000515 Certified for US and Canada Conforms to ASTM E1509-04, Room Heater Pellet Burning Type (UM) 84 HUD; Certified to ULC S627 Electrical Rating: 115 V, 60 Hz, 3 Amp: Start 3 Amps, Run 2.2 Amps with blower on High...
  • Page 51 16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. 17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.
  • Page 52 At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty.
  • Page 53 Limited 7 Year Warranty © Travis Industries 4012412 100-01270_000...
  • Page 54 Venting the Pellet Stove ........11 Installation Example: Freestanding Masonry Wireless Thermostat Installation ...... 46 Chimney ............20 Yearly Maintenance - Clean the Negative Installation Example: Interior Vertical Installation Pressure Tube ..........42 ..............16 © Travis Industries 4012412 100-01270_000...

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