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5110cn - Color Laser Printer
Service manual
Rrp9.7 Machine Control Unit (mcu) (pl9.1.16) - Dell 5110cn Service Manual
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Specification sheet
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2 pages
User manual
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447 pages
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Go
Page 1
Page 2
Page 3
Page 4 - About this manual
Page 5 - Safety
Page 6
Page 7 - Laser beams
Page 8 - Warning/caution labels
Page 9
Page 10
Page 11
Page 12 - Unpacking the Printer
Page 13 - Table Of Contents
Page 14 - Chapter 1 Troubleshooting
Page 15
Page 16
Page 17
Page 18 - Chapter 2 Operation of Diagnostic
Page 19 - Preparatory Requirements
Page 20 - Cautions for Service Operations
Page 21 - Cautions for FIP Use
Page 22
Page 23 - Level 1 FIP
Page 24
Page 25 - Level 2 FIP
Page 26 - Status Code List
Page 27
Page 28
Page 29
Page 30
Page 31
Page 32 - LCD Display
Page 33
Page 34
Page 35
Page 36
Page 37
Page 38
Page 39
Page 40
Page 41
Page 42 - Error Code FIP
Page 43 - 001-361/001-363/001-365/001-366 Restart ...
Page 44 - 001-362/001-364/001-365/001-366 Restart ...
Page 45 - 003-340/003-341/003-342/003-344/003-345/...
Page 46 - 003-343 Restart Printer
Page 47
Page 48 - 003-356 Restart Printer
Page 49
Page 50
Page 51 - 004-310 Restart Printer
Page 52 - 006-370/006-371/006-372/006-373/006-374/...
Page 53 - 007-342/007-345/007-346/007-348 Restart ...
Page 54 - 007-343/007-345/007-347/007-348 Restart ...
Page 55 - 007-344/007-346/007-347/007-348 Restart ...
Page 56 - 009-340/009-341 Restart Printer
Page 57 - 009-360/009-361/009-362/009-363 Restart ...
Page 58 - 010-354 Restart Printer
Page 59 - 010-378/010-379/010-380/010-381/010-382/...
Page 60 - 016-300/016-301/016-302/016-310/016-311/...
Page 61 - 016-312 Restart Printer
Page 62 - 016-316/016-318 Restart Printer
Page 63 - 016-330/016-331/016-332/016-333/016-334/...
Page 64
Page 65 - 016-338 Restart Printer
Page 66 - 016-350 Restart Printer
Page 67 - 016-360/016-361 Restart Printer
Page 68 - 016-370 Restart Printer
Page 69 - Fip-24 paper jam
Page 70 - Fip-25 paper jam
Page 71 - Fip-26 paper jam
Page 72
Page 73
Page 74
Page 75
Page 76
Page 77 - Fip-27 paper jam
Page 78
Page 79 - Fip-29 exit tray full
Page 80 - Load MPF 024-969/Load Tray N 024-965/024...
Page 81
Page 82
Page 83 - Tape On XXX Toner 093-919/093-920/093-92...
Page 84 - Insert TonerCart 093-970
Page 85 - Insert TonerCart 093-971
Page 86 - Insert TonerCart 093-972
Page 87 - Insert TonerCart 093-973
Page 88 - Replace Toner 093-930
Page 89 - Replace Toner 093-931
Page 90 - Replace Toner 093-932
Page 91 - Replace Toner 093-933
Page 92 - Ready to Print 093-423
Page 93 - Ready to Print 093-424
Page 94 - Ready to Print 093-425
Page 95 - Ready to Print 093-426
Page 96 - Toner Type 093-980/093-981/093-982/093-9...
Page 97
Page 98 - Fip-45 insert drum
Page 99 - Imaging Drum 091-935
Page 100 - Ready to Print 094-402
Page 101 - Imaging Drum 091-912/CRUM ID 093-965
Page 102 - Fip-49 replace fuser
Page 103 - Fip-50 insert fuser
Page 104 - Fip-51 ready to print
Page 105 - Fuser Type 010-358/CRUM ID 093-964
Page 106 - Transfer Roller 094-911
Page 107 - Ready to Print 094-422
Page 108 - BTR Not Detected 094-910
Page 109 - Load Tray N 077-912/077-913/077-914/Tray...
Page 110 - Close Front Door 077-300
Page 111
Page 112 - CTD Sensor Dirty 092-310/Ready to Print ...
Page 113
Page 114 - Fip-59 out of memory
Page 115 - Fip-60 disk full
Page 116
Page 117 - Fip-61 pcl request
Page 118 - Fip-62 invalid job
Page 119 - Fip-63 ready to print
Page 120 - Invalid ID 016-383/Range Chk Error 016-3...
Page 121 - MPC Error 016-388/MPC Detached 016-389/M...
Page 122
Page 123 - Invalid User 016-757/Disabled Func 016-7...
Page 124 - Image Quality Troubleshooting
Page 125
Page 126 - Image Quality Specifications
Page 127 - Chapter 1 Troubleshooting CONTENTS
Page 128
Page 129
Page 130 - P1 "Light (Undertoned) Prints
Page 131
Page 132
Page 133 - P2 "Blank Prints
Page 134
Page 135 - P3 "Solid Prints
Page 136 - P4 "Vertical deletion or blank line
Page 137
Page 138
Page 139 - P5 "Horizontal deletion or blank line
Page 140
Page 141
Page 142 - P6 "Black (color) spots
Page 143
Page 144
Page 145 - P7 "Background or Foggy Print
Page 146
Page 147 - P8 "Skewed paper
Page 148
Page 149
Page 150
Page 151 - P9 "Paper Damage
Page 152
Page 153
Page 154
Page 155
Page 156 - P10 "Unfused Image or Image Easily Rubs ...
Page 157 - P11 "Vertical Dark Line
Page 158 - P12 "Afterimage (Ghost)
Page 159 - P13 "Partial Deletion
Page 160 - P14 "Horizontal Line (Periodical)
Page 161
Page 162 - P15 "Fade Horizontal/Vertical
Page 163
Page 164 - P16 "Color Registration (Color Shift)
Page 165
Page 166
Page 167 - Other FIP
Page 168 - FIP-Multiple Feed
Page 169 - Abnormal Noise Trouble
Page 170 - Operation Mode Table
Page 171 - FIP-1.N2 During Standby
Page 172 - FIP-1.N3 During Printing
Page 173
Page 174
Page 175
Page 176
Page 177
Page 178
Page 179 - Overview
Page 180 - Configuration
Page 181 - How to use Diag. Customer Mode
Page 182 - Entering diag. Customer mode
Page 183 - Diag. mode menu tree
Page 184
Page 185 - The Kind of Diag. and Contents of a Test
Page 186
Page 187
Page 188
Page 189 - Details of ESS diagnosis
Page 190 - EEPROM Test
Page 191 - MAC+PHY Test
Page 192 - IOT Diag
Page 193
Page 194 - Exiting digital input (DI) test
Page 195
Page 196
Page 197
Page 198
Page 199
Page 200
Page 201
Page 202
Page 203
Page 204
Page 205
Page 206
Page 207
Page 208
Page 209
Page 210
Page 211
Page 212 - Digital Output (DO) Test
Page 213
Page 214
Page 215
Page 216 - Exiting digital output (DO) test
Page 217
Page 218
Page 219
Page 220
Page 221
Page 222
Page 223
Page 224
Page 225
Page 226
Page 227
Page 228
Page 229
Page 230
Page 231
Page 232
Page 233
Page 234
Page 235
Page 236
Page 237
Page 238
Page 239 - Test Print
Page 240 - Grid2
Page 241
Page 242 - Gradation
Page 243 - Contamination Check
Page 244 - Parameter Setting
Page 245 - Color registration adjustment
Page 246 - Printing the parameter list
Page 247
Page 248
Page 249
Page 250
Page 251 - Removal and Replacement Procedures (RRPs...
Page 252
Page 253
Page 254 - Description of procedure
Page 255
Page 256 - Removal and Replacement Flows
Page 257
Page 258
Page 259
Page 260
Page 261 - Print head
Page 262
Page 263
Page 264 - RRP1. COVER
Page 265
Page 266 - RRP1.2 OPERATOR PANEL (PL1.1.5)
Page 267
Page 268 - RRP1.3 FRONT COVER (PL1.1.6)
Page 269
Page 270
Page 271 - RRP1.4 IMAGING DRUM COVER (PL1.1.8), IMA...
Page 272 - RRP1.5 COVER ASSY REAR (PL1.1.17)
Page 273
Page 274 - RRP1.6 REAR FAN (PL1.1.19)
Page 275
Page 276 - RRP1.7 RIGHT SIDE COVER (PL1.1.20)
Page 277
Page 278 - RRP1.8 RIGHT FRONT COVER (PL1.1.22)
Page 279
Page 280 - RRP1.9 MULTIPURPOSE FEEDER (MPF) TRAY (P...
Page 281
Page 282 - RRP1.10 MULTIPURPOSE FEEDER (MPF) COVER ...
Page 283
Page 284 - RRP1.11 LEFT FRONT COVER (PL1.1.28)
Page 285
Page 286 - RRP1.12 LEFT SIDE COVER (PL1.1.30)
Page 287
Page 288 - RRP1.13 FAN LV (PL1.1.33)
Page 289
Page 290 - RRP1.14 REAR COVER (PL1.1.18)
Page 291
Page 292 - RRP2. PAPER CASSETTE
Page 293 - RRP2.1 SEPARATOR ROLLER. (PL2.1.13), SEP...
Page 294 - RRP2.2 RETARD ASSY (PL2.1.12)
Page 295
Page 296 - RRP3. PAPER FEEDER
Page 297
Page 298 - RRP3.2 PAPER TRAY COVER (PL3.1.3)
Page 299
Page 300 - RRP3.3 PAPER FEEDER (PL3.1.7)
Page 301
Page 302
Page 303
Page 304 - RRP3.4 SWITCH ASSY SIZE (PL3.2.5)
Page 305
Page 306 - RRP3.5 SWITCH (PL3.2.10)
Page 307
Page 308 - RRP3.6 HARNESS ASSY OPFPLG (PL3.2.11)
Page 309
Page 310 - RRP3.7 PAPER PICKUP ASSEMBLY (PL3.3.1)
Page 311
Page 312 - RRP3.8 ROLL ASSY TURN (PL3.3.2)
Page 313
Page 314 - RRP3.9 SENSOR PHOTO: NO PAPER (PL3.3.7)
Page 315
Page 316 - RRP3.10 Blank Page
Page 317
Page 318 - RRP3.11 SOLENOID FEED (PL3.3.11)
Page 319
Page 320 - RRP3.12 Blank Page
Page 321
Page 322 - RRP3.13 CHUTE UPPER (REFERENCE ONLY)
Page 323
Page 324 - RRP3.14 PAPER FEED ROLLER (PL3.3.18)
Page 325
Page 326 - RRP3.15 ACTUATOR NO PAPER (PL3.3.20)
Page 327
Page 328 - RRP4. RETARD & REGI ASSY
Page 329
Page 330 - RRP4.2 REGISTRATION SENSOR (PL.4.1.3)
Page 331
Page 332 - RRP4.3 REGISTRATION CHUTE ASSEMBLY (PL4....
Page 333
Page 334 - RRP4.4 Blank Page
Page 335
Page 336 - RRP4.5 MULTIPURPOSE FEEDER (MPF) SEPARAT...
Page 337 - Chapter 3 Removal and Replacement Proced...
Page 338 - RRP4.6 REGISTRATION ASSEMBLY (PL4.2.1)
Page 339
Page 340 - RRP4.7 ROLL REGI METAL. (PL4.2.3)
Page 341
Page 342 - RRP4.8 ROLL REGI RUBBER. (PL4.2.4)
Page 343
Page 344 - RRP4.9 CLUTCH REGI. (PL4.2.7)
Page 345
Page 346 - RRP4.10 CLUTCH TURN. (PL4.2.9)
Page 347
Page 348 - RRP4.11 ROLL TURN MSI. (PL4.2.10)
Page 349
Page 350 - RRP5. CHUTE ASSY IN & OUT
Page 351
Page 352 - RRP5.2 TRANSFER ROLLER. (PL5.1.4)
Page 353
Page 354 - RRP5.3 AUTOMATIC DENSITY CONTROL (ADC) S...
Page 355
Page 356 - RRP5.4 TONER FULL SENSOR (PL5.2.20)
Page 357
Page 358 - RRP5.5 DRIVE ASSY FUSER (PL5.2.25)
Page 359
Page 360
Page 361
Page 362 - RRP5.6 MULTIPURPOSE FEEDER (MPF) SOLENOI...
Page 363
Page 364
Page 365
Page 366 - RRP5.7 MULTIPURPOSE FEEDER (MPF) PAPER S...
Page 367
Page 368 - RRP5.8 MULTIPURPOSE FEEDER (MPF) ACTUATO...
Page 369
Page 370 - RRP5.9 MULTIPURPOSE FEEDER (MPF) ROLLER ...
Page 371
Page 372
Page 373
Page 374 - RRP5.10 OUTPUT TRAY FULL SENSOR (PL5.4.1...
Page 375
Page 376 - RRP5.11 SENSOR PHOTO: JAM (PL5.4.1)
Page 377
Page 378
Page 379
Page 380 - RRP5.12 OUTPUT TRAY ACTUATOR (PL5.4.2)
Page 381
Page 382 - RRP5.13 DUPLEX DRIVE MOTOR (PL5.4.5)
Page 383
Page 384 - RRP5.14 ACTUATOR DUP (PL5.4.13)
Page 385
Page 386 - RRP5.15 ROLL DUP (PL5.4.15)
Page 387
Page 388 - RRP5.16 ROLL EXIT (PL5.4.16)
Page 389
Page 390 - DUPULEX HINGE LINK (PL5.1.7)
Page 391
Page 392
Page 393
Page 394
Page 395
Page 396
Page 397
Page 398 - RRP5.19 FAN FRONT (PL5.3.31)
Page 399
Page 400 - RRP6. XEROGRAPHICS
Page 401
Page 402 - RRP6.2 HSG ASSY BIAS (PL6.1.7)
Page 403
Page 404 - RRP7. DEVELOPMENT
Page 405
Page 406 - RRP7.2 CRUM (PL7.1.4)
Page 407
Page 408 - RRP7.3 DEVELOPER ASSEMBLY (Y), (M), (C),...
Page 409
Page 410 - RRP7.4 TONER DISPENSER ASSEMBLY (PL7.2.2...
Page 411
Page 412
Page 413
Page 414 - RRP7.5 DISPENSER ASSY (Y) (PL7.2.1)
Page 415
Page 416 - RRP7.6 DISPENSER ASSY (M) (PL7.2.2)
Page 417
Page 418 - RRP7.7 DISPENSER ASSY (C) (PL7.2.3)
Page 419
Page 420 - RRP7.8 DISPENSER ASSY (K) (PL7.2.4)
Page 421
Page 422 - RRP7.9 SENSOR NO TONER (Y), (M), (C) (PL...
Page 423
Page 424 - RRP7.10 SENSOR NO TONER (K) (PL7.2.5)
Page 425
Page 426 - RRP7.11 ACTUATOR SENSOR 2 (PL7.2.7)
Page 427
Page 428 - RRP7.12 TONER CARTRIDGE SENSOR (PL7.2.12...
Page 429
Page 430 - RRP7.13 DUCT LV (PL7.2.23)
Page 431
Page 432 - RRP8. DRIVE
Page 433
Page 434
Page 435
Page 436 - RRP8.2 MAIN DRIVE ASSEMBLY (PL8.1.2)
Page 437
Page 438 - RRP9. ELECTRICAL
Page 439
Page 440
Page 441
Page 442 - RRP9.2 LVPS ASSY (REFERENCE ONLY)
Page 443
Page 444 - RRP9.3 LOW VOLTAGE POWER SUPPLY (LVPS) (...
Page 445
Page 446 - RRP9.4 HARNESS ASSY AC INLET (PL9.1.7)
Page 447
Page 448 - RRP9.5 HARNESS ASSY INTERLOCK (PL9.1.11)
Page 449
Page 450 - RRP9.6 PWBA EEPROM STD (PL9.1.12)
Page 451
Page 452 - RRP9.7 MACHINE CONTROL UNIT (MCU) (PL9.1...
Page 453
Page 454
Page 455 - Rrp9.7 machine control unit (mcu) (pl)
Page 456
Page 457
Page 458 - RRP9.8 SENSOR HUM (PL9.1.20)
Page 459
Page 460 - RRP9.9 HIGH VOLTAGE POWER SUPPLY (HVPS) ...
Page 461
Page 462 - RRP9.10 OPTION HDD ASSY (PL9.1.25)
Page 463
Page 464 - RRP9.11 OPTION MULTI PROTOCOL (PL9.1.26)
Page 465
Page 466
Page 467
Page 468 - Connector [p (plug) / j (jack)
Page 469
Page 470 - Iot p/j layout diagram
Page 471
Page 472
Page 473
Page 474
Page 475
Page 476 - Parts List
Page 477 - Spare parts illustration
Page 478
Page 479
Page 480
Page 481
Page 482
Page 483 - Engineering parts list
Page 484 - PL1.1 Cover [List]
Page 485 - PL2.1 Paper Cassette [Illustration]
Page 486 - PL2.1 Paper Cassette [List]
Page 487 - PL3.1 Paper Feeder (1/3) [Illustration]
Page 488 - PL3.1 Paper Feeder (1/3) [List]
Page 489 - PL3.2 Paper Feeder (2/3) [Illustration]
Page 490 - PL3.2 Paper Feeder (2/3) [List]
Page 491 - PL3.3 Paper Feeder (3/3) [Illustration]
Page 492 - PL3.3 Paper Feeder (3/3) [List]
Page 493 - PL4.1 Retard & Regi assy (1/2) [Illustra...
Page 494 - PL4.1 Retard & Regi assy (1/2) [List]
Page 495 - PL4.2 Retard & Regi assy (2/2) [Illustra...
Page 496 - PL4.2 Retard & Regi assy (2/2) [List]
Page 497 - PL5.1 Chute Assy In & Out (1/4) [Illustr...
Page 498 - PL5.1 Chute Assy In & Out (1/4) [List]
Page 499 - PL5.2 Chute Assy In & Out (2/4) [Illustr...
Page 500 - PL5.2 Chute Assy In & Out (2/4) [List]
Page 501 - PL5.3 Chute Assy In & Out (3/4) [Illustr...
Page 502 - PL5.3 Chute Assy In & Out (3/4) [List]
Page 503 - PL5.4 Chute Assy In & Out (4/4) [Illustr...
Page 504 - PL5.4 Chute Assy In & Out (4/4) [List]
Page 505 - PL6.1 Xerographics [Illustration]
Page 506 - PL6.1 Xerographics [List]
Page 507 - PL7.1 Development (1/2) [Illustration]
Page 508 - PL7.1 Development (1/2) [List]
Page 509 - PL7.2 Development (2/2) [Illustration]
Page 510 - PL7.2 Development (2/2) [List]
Page 511 - PL8.1 Drive [Illustration]
Page 512 - PL8.1 Drive [List]
Page 513 - PL9.1 Electrical [Illustration]
Page 514 - PL9.1 Electrical [List]
Page 515 - PL10.1 Harness [Illustration]
Page 516 - PL10.1 Harness [List]
Page 517
Page 518
Page 519
Page 520 - Printing Process
Page 521 - Schematic Diagram for Printing Processes
Page 522 - Description of Printing Process Techniqu...
Page 523 - Exposure
Page 524
Page 525 - Development
Page 526
Page 527 - Trickle
Page 528
Page 529 - Primary transfer (drum -> IDT 1)
Page 530
Page 531 - Secondary transfer (IDT 1 -> IDT 2)
Page 532
Page 533 - Tertiary transfer (IDT 2 - paper)
Page 534 - Fixing
Page 535 - Cleaning (general)
Page 536
Page 537 - Paper Transfer
Page 538 - Layout of Paper Transfer Route
Page 539 - Functions of Major Functional Components
Page 540 - Reference diagram
Page 541 - Multiple sheet feed prevention
Page 542
Page 543 - Paper Feeder
Page 544 - Reference diagram
Page 545 - Separator & Registration Assembly
Page 546 - Reference diagram
Page 547 - Multiple sheet feed prevention
Page 548 - Lead edge registration
Page 549 - Inner Duplex Assembly
Page 550 - Reference diagram
Page 551 - Outer Duplex Assembly
Page 552 - Reference diagram
Page 553 - Transfer Roller & Fuser
Page 554 - Reference diagram
Page 555 - Xerographics
Page 556 - Reference diagram
Page 557 - Toner Dispenser Assembly
Page 558 - Reference diagram
Page 559 - Frame & Drive
Page 560 - Reference diagram
Page 561 - Electrical
Page 562 - Reference diagram
Page 563 - Data Flow
Page 564 - MODES
Page 565 - Control
Page 566 - Process Control
Page 567 - Toner Density Control
Page 568 - High Area Coverage Mode
Page 569 - Color Registration Control
Page 570 - Transfer Roller Control
Page 571 - Toner Control
Page 572 - Fuser Control
Page 573 - Drive Transmission Route and Gear Layout
Page 574
Page 575 - DEVELOPER DRIVE ASSEMBLY
Page 576
Page 577 - TONER DISPENSER ASSEMBLY (Y, M, C, K)
Page 578 - DRIVE ASSY FUSER
Page 579 - MOTOR ASSY DUP
Page 580
Page 581
Page 582 - General Wiring Diagram
Page 583
Page 584 - Wiring Diagram between Parts
Page 585
Page 586 - Notes on Using the Wiring Diagram betwee...
Page 587
Page 588
Page 589 - Power supply section
Page 590
Page 591 - Cassette section
Page 592
Page 593 - Drive section
Page 594
Page 595 - Developer section 1
Page 596
Page 597 - Developer section 2
Page 598
Page 599 - Fuser section
Page 600
Page 601 - ROS section
Page 602
Page 603 - Xerographics 1
Page 604
Page 605 - Xerographics 2
Page 606
Page 607 - Paper feed section
Page 608
Page 609 - Controller section
Page 610
Page 611
Page 612
Page 613 - Configuration of Printer
Page 614 - Electrical Properties
Page 615 - Mechanical Properties
Page 616 - Dimensions/Mass of Consumables (CRU)
Page 617 - Cyan toner cartridge
Page 618 - Installation Space (min. installation sp...
Page 619 - Functions
Page 620 - Process Speed
Page 621 - Paper Mode
Page 622 - FPOT (First Print Output Time)
Page 623 - Continuous Printing Speed
Page 624 - Printing Area
Page 625 - Input Properties
Page 626 - Output Properties
Page 627 - Paper
Page 628 - Consumables
Page 629 - Operating Environment
Page 630 - Safety / Environment Conditions
Page 631 - Print image Quality
Page 632 - Options to be Installed by Users
Page 633 - Controller Specifications
Page 634 - Network Protocol
Page 635
Page 636 - Decomposer
Page 637 - Job Control
Page 638 - Log Function
Page 639 - ID Print
Page 640 - Power Saver
Page 641 - Utility Print
Page 642 - EWS
/
642
Contents
Table of contents
Troubleshooting
Bookmarks
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Chapter 3 Removal and Replacement Procedures (RRPs)
RRP9.7
MACHINE CONTROL UNIT (MCU) (PL9.1.16)
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Table of
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Chapters
Table Of Contents
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1. Overview 2 - 1
177
Table Of Contents
247
Table Of Contents
474
Chapter 6 Principles Of Operation Contents
518
6.5 Motor Assy Dup
580
Table Of Contents
611
Table of Contents
Troubleshooting
Chapter 1 Troubleshooting
14
Chapter 2 Operation of Diagnostic
18
Image Quality Troubleshooting
124
Chapter 1 Troubleshooting CONTENTS
127
Abnormal Noise Trouble
169
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