Caution: Always Use The Correct Fastener In The Proper Location. When You Replace A Fastener, Use; Only The Exact Part Number For That Application; Isuzu Will Call Out Those Fasteners That Require A; Replacement After Removal. Isuzu Will Also Call Out - Isuzu 1999 RODEO Workshop Manual

RODEO
Service Precaution . . . . . . . . . . . . . . . . . . . . . .
General Description . . . . . . . . . . . . . . . . . . . . .
Transfer Rear Oil Seal . . . . . . . . . . . . . . . . . . .
Transfer Rear Oil Seal and
Associated Parts . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case Assembly (A/T)
Transfer Case Assembly (A/T) and
Associated Parts . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Rear Case Assembly (A/T)
Transfer Rear Case Assembly (A/T) and
Associated Parts . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
DRIVELINE/AXLE

TRANSFER CASE

CONTENTS
4D-1
4D-2
4D-4
4D-4
4D-4
4D-4
. . . . . . . . . . . . 4D-6
4D-6
4D-7
4D-8
. . . . . . . 4D-11
4D-11
4D-11
4D-13
TRANSFER CASE
Transfer Rear Cover Assembly
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Detent, Shift Arm, and Interlock Pin
(Transfer Case Assembly)
Disassembled View . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case Assembly
Disassembled View . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
SECTION
4D-1
. . . . . . . . . . 4D-16
4D-16
4D-17
4D-17
. . . . . . . . . . . . . . . 4D-19
4D-19
4D-20
4D-21
4D-21
. . . . . . . . . . . . . . . . . 4D-23
4D-23
4D-24
4D-27
4D-30
. . . . . . . . . . . . . 4D-37
4D-40