Power Steering Unit Disassembled View; Disassembly; Inspection And Repair; Reassembly - Isuzu 1999 RODEO Workshop Manual

2A–20 POWER–ASSISTED STEERING SYSTEM

Power Steering Unit Disassembled View

Legend
(1) Tie-rod End
(2) Lock Nut
(3) Clip
(4) Bellows
(5) Band

Disassembly

NOTE: The valve housing is made of aluminum and care
should be exercised when clamping in a vise, etc. to
prevent distortion or damage.
1. Loosen lock nut and remove tie–rod end.
2. Remove clip and band, then remove bellows.
3. Remove tie-rod assembly.
To remove, move the boot toward the tie-rod end,
then remove tab washer.
4. Remove oil line, mounting rubber and dust cover.

Inspection and Repair

Inspect the following parts for wear, damage or any
abnormal conditions.
Tie-rod End
If looseness or play is found when checked by moving the
end of ball joint at tie-rod end, replace tie-rod end.
(6) Tie-rod Assembly
(7) Tab Washer
(8) Oil Line
(9) Valve Housing Assembly
(10) Mounting Rubber
(11) Dust Cover
Tie-rod Assembly
If the resistance is insufficient or play is felt when checked
by moving the ball on the tie-rod, replace the tie-rod
assembly.
Rubber Parts
If wear or damage is found through inspection, replace
with new ones.

Reassembly

1. Install mounting rubber and dust cover (If removed).
2. Install oil line.
Torque: 13 N· m (113 lb in)
3. Install tie-rod assembly with tab washer.
Apply grease to ball joint, install tie-rod and tab
washer, then tighten to specified torque.
Torque: 83 N·m (61 lb ft)
After tightening, bend tab washer against width
across flat of inner ball joint.
440RW003