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Cylinder Head Removal; Cylinder Head Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Cylinder Head

Cylinder Head Removal

Remove:
Cylinder Head Cover (see Cylinder Head Cover Re-
moval)
Exhaust Pipes and Mufflers (see Exhaust Pipe, Muffler
Removal)
Cam Chain Tensioner (see Chain Tensioner Removal)
Camshafts (see Camshaft Removal)
Carburetors (see Carburetor Removal in the Fuel Sys-
tem chapter)
Remove the main oil pipe banjo bolts [A].
Loosen the main oil pipe mounting bolt [B].
Remove the rear 6 mm cylinder head bolt [C].
Remove the front 6 mm cylinder head bolt [A] first, then
remove the 10 mm cylinder head bolts [B]. This prevents
excessive stress on the small bolts.
Tap in the places shown with a mallet [A] to remove the
cylinder head.

Cylinder Head Installation

Install the rear chain guide [A], knock pins [B] and gasket
[C].
ENGINE TOP END 4-19

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens