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Oil Pipe; Cylinder Head Oil Pipe Removal; Cylinder Head Oil Pipe Installation; Main Oil Pipe Removal - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Oil Pipe

Cylinder Head Oil Pipe Removal

Remove the oil pipe mounting bolts [A] and pull the oil
pipes [B] and O-rings out of the cylinder head.

Cylinder Head Oil Pipe Installation

Flush out the oil pipes with a high-flash point solvent.
Check that the O-rings are in good condition.
If they are damaged, replace them with new ones.
Apply a small amount of oil to the O-rings.
Fix the oil pipes properly into the cylinder head oil pas-
sage holes by pushing both ends at the same time.
Install the oil pipe mounting bolts.

Main Oil Pipe Removal

Remove:
Carburetor (see Carburetor Removal in the Fuel System
chapter)
Starter Motor (see Starter Motor Removal in the Electri-
cal System chapter)
Unscrew the banjo bolts [A] and mounting bolt [B].
Remove the oil pipe [C].

Main Oil Pipe Installation

Flush out the oil pipes with a high-flash point solvent.
Discard the used gaskets and install new gaskets on each
side of the pipe fittings.
Tighten the banjo bolts and mounting bolt to a snug fit,
and then tighten them to the specified torque.
Torque - Main Oil Pipe Upper Banjo Bolts: 12 N·m (1.2
kgf·m, 104 in·lb)
Main Oil Pipe Lower Banjo Bolt: 20 N·m (2.0 kgf·m,
14.5 ft·lb)
Main Oil Pipe Mounting Bolt: 11 N·m (1.1 kgf·m, 95
in·lb)
ENGINE TOP END 4-17

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens