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Cylinder Head Cover; Cylinder Head Cover Removal; Cylinder Head Cover Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Cylinder Head Cover

Cylinder Head Cover Removal

Drain the coolant (see Coolant Draining in the Cooling
System chapter).
Remove:
Seat (see Seat Removal in the Frame chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
chapter)
Ignition Switch [A]
Radiator Fan [B]
Ignition Coils [C] with Spark Plug Caps
Air Suction Valves with Hoses (AT, KR, CH, US and
EN500-C2 ∼ CA, DE Models)
Water Pipes [A] with Hoses [B]
Unscrew the cylinder head cover bolts [C] and remove the
cylinder head cover.

Cylinder Head Cover Installation

Replace the head cover gasket [A] with a new one, if it is
damaged.
Stick the gasket to the cover with a liquid gasket [B] for
installation convenience.
Be sure to install the knock pins [C].
Apply silicone sealant [D] as shown.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Tighten the cover bolts [E].
Torque - Cylinder Head Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
in·lb)
Install the removed parts in reverse of removal.
ENGINE TOP END 4-11

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens