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Cylinder Head Cover; Cylinder Head Cover Removal; Cylinder Head Cover Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Cylinder Head Cover

Cylinder Head Cover Removal

Drain the coolant (see Coolant Draining in the Cooling
System chapter).
Seat (see Seat Removal in the Frame chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
Ignition Switch [A]
Radiator Fan [B]
Ignition Coils [C] with Spark Plug Caps
Air Suction Valves with Hoses (AT, KR, CH, US and
EN500-C2 ∼ CA, DE Models)
Water Pipes [A] with Hoses [B]
Unscrew the cylinder head cover bolts [C] and remove the
cylinder head cover.

Cylinder Head Cover Installation

Replace the head cover gasket [A] with a new one, if it is
Stick the gasket to the cover with a liquid gasket [B] for
installation convenience.
Be sure to install the knock pins [C].
Apply silicone sealant [D] as shown.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Tighten the cover bolts [E].
Torque - Cylinder Head Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
Install the removed parts in reverse of removal.


Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens