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Table of Contents
Specifications
Valve Guide Inside Diameter:
Inlet
Exhaust
Valve/Valve Guide Clearance (Wobble Method):
Inlet
Exhaust
Valve Seating Surface:
Outside Diameter:
Inlet
Exhaust
Width:
Inlet
Exhaust
Valve Spring Free Length:
Inner
Outer
Valve Seat Cutting Angle:
Inlet, Exhaust
Cylinder Piston
Cylinder Inside Diameter
Piston Diameter
Piston/Cylinder Clearance
Oversize Piston And Rings
Piston Ring/Groove Clearance:
Top
Second
Piston Ring Groove Width:
Top
Second
Oil
Item
ENGINE TOP END 4-5
Standard
5.500 ∼ 5.512 mm
(0.2165 ∼ 0.2170 in.)
5.500 ∼ 5.512 mm
(0.2165 ∼ 0.2170 in.)
0.02 ∼ 0.08 mm
(0.0008 ∼ 0.0032 in.)
0.07 ∼ 0.14 mm
(0.0028 ∼ 0.0056 in.)
28.3 ∼ 28.5 mm
(1.114 ∼ 1.122 in.)
24.0 ∼ 24.2 mm
(0.945 ∼ 0.953 in.)
0.5 ∼ 1.0 mm
(0.020 ∼ 0.039 in.)
0.5 ∼ 1.0 mm
(0.020 ∼ 0.039 in.)
36.3 mm (1.43 in.)
40.4 mm (1.59 in.)
32°, 45°, 60°
74.000 ∼ 74.012 mm
(2.913 ∼ 2.914 in.)
73.942 ∼ 73.957 mm
(2.911 ∼ 2.912 in.)
0.043 ∼ 0.070 mm
(0.0017 ∼ 0.0028 in.)
+0.5 mm (0.020 in.)
0.03 ∼ 0.07 mm
(0.0012 ∼ 0.0028 in.)
0.02 ∼ 0.06 mm
(0.0008 ∼ 0.0024 in.)
0.82 ∼ 0.84 mm
(0.0324 ∼0.0331 in.)
1.01 ∼ 1.03 mm
(0.0398 ∼ 0.0406 in.)
2.01 ∼ 2.03 mm
(0.0791 ∼ 0.0749 in.)
Service Limit
5.58 mm
5.58 mm
0.22 mm (0.009 in.)
0.27 mm (0.011 in.)
– – –
– – –
– – –
– – –
35 mm (1.38 in.)
39 mm (1.54 in.)
– – –
74.11 mm (2.918 in.)
73.79 mm (2.91 in.)
– – –
– – –
0.17 mm (0.0067 in.)
0.16 mm (0.0064 in.)
0.92 mm (0.036 in.)
1.11 mm (0.044 in.)
2.11 mm (0.083 in.)

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Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens