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Exploded View...................................
Specifications ....................................
Special Tools and Sealant .................
Inspection..................................
Inspection..................................
Cylinder Head Cover .........................
Camshaft Chain Tensioner ................
Removal ....................................
Installation .................................
Camshaft, Camshaft Chain ...............
Camshaft Removal ......................
Camshaft Installation ...................
Assembly...................................
Inspection..................................
Inspection..................................
Rocker Shaft, Rocker Arm.................
Removal ....................................
Installation .................................
Oil Pipe ..............................................
Installation .................................
Engine Top End
Table of Contents
4-2
4-4
4-7
4-9
4-9
4-9
4-9
4-9
4-10
4-10
4-11
4-11
4-11
4-12
4-12
4-12
4-13
4-13
4-13
4-14
4-15
4-15
4-16
4-16
4-16
4-17
4-17
4-17
ENGINE TOP END 4-1
Main Oil Pipe Removal ................
Cylinder Head....................................
Cylinder Head Removal ...............
Cylinder Head Cleaning ...............
Valves ................................................
Valve Removal .............................
Valve Installation ..........................
Valve Guide Removal ..................
Valve Guide Installation ...............
Valve Seat Inspection ..................
Inspection..................................
Valve Seat Repair ........................
Cylinder, Piston..................................
Cylinder Removal.........................
Cylinder Installation......................
Piston Removal............................
Piston Installation.........................
Wear Inspection ........................
Measurement ............................
Boring, Honing .............................
Carburetor Holder..............................
Exhaust Pipe, Muffler ........................
4-17
4
4-17
4-18
4-18
4-19
4-19
4-20
4-20
4-22
4-22
4-23
4-23
4-23
4-24
4-24
4-24
4-25
4-25
4-30
4-30
4-30
4-30
4-31
4-32
4-32
4-32
4-33
4-33
4-34
4-34
4-35
4-35
4-36

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Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens