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Water Pump Housing Disassembly; Water Pump Housing Assembly; Impeller Assembly - Kawasaki EN500 Vulcan 500 LTD Service Manual

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3-10 COOLING SYSTEM
Water Pump
Be sure to install the water pipe O-rings [A], and apply
high temperature grease to them.
Install the water pump cover with the water pipe, being
careful of the two knock pins [B].
Torque - Water Pump Cover Bolts: 11 N·m (1.1 kgf·m, 95
in·lb)

Water Pump Housing Disassembly

Be careful not to damage the sealing surface of the
mechanical seal.
Take the oil seal [A] out of the housing [B] with a hook [C].
Press the mechanical seal [A] out of the housing with a
bearing driver [B].
Special Tool - Bearing Driver Set: 57001-1129

Water Pump Housing Assembly

Apply a high temperature grease [A] to the oil seal [B].
Press the oil seal into the housing with a bearing driver
until it stops at the bottom surface of the housing [C].
Press the mechanical seal into the housing with a bearing
driver [D] until its flange [E] touches the surface [F] of the
housing.
Special Tool - Bearing Driver Set: 57001-1129

Impeller Assembly

Clean the sliding surface of the mechanical seal with a
high-flash point solvent, and apply a little coolant to the
sliding surface to give the mechanical seal initial lubrica-
tion.
Apply coolant to the surfaces [A] of the rubber seal [B] and
sealing seat [C], and install the rubber seal and sealing
seat into the impeller by pressing them by hand until the
seat stops at the bottom of the hole.
CAUTION

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens