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Water Pump; Water Pump Removal; Water Pump Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Water Pump

Water Pump Removal

Remove the right footpeg assembly mounting bolts [A]
and let the assembly hang down.
Drain the coolant.
Loosen the clamp and remove the radiator hose [B] from
the water pump cover [C].
Remove the four cover bolts [D].
With the water pipe [E] attached, remove the water pump
cover.
Install the right footpeg assembly.
The impeller and water pump shaft have a left-handed
thread, therefore they must be turned clockwise [A] to
remove.
Shift the transmission into 1st gear.
While applying the rear brake, remove the impeller [B].
Pull the water pump housing [A] and gasket out of the
right crankcase.
Turn the water pump shaft [B] clockwise, and remove it.

Water Pump Installation

When installing the water pump shaft or impeller, shift the
transmission into 1st gear and apply the rear brake.
Apply silicone sealant to the area [A] where the mating
surface of the crankcase contacts the water pump hous-
ing gasket.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Apply high temperature grease to the lips of the water
pump housing oil seal.
Turn the water pump shaft or impeller counterclockwise,
and tighten them.
Torque - Water Pump Shaft: 25 N·m (2.5 kgf·m, 18 ft·lb)
Water Pump Impeller: 9.8 N·m (1.0 kgf·m, 87 in·lb)
NOTE
COOLING SYSTEM 3-9

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens