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Air Cleaner; Air Cleaner Housing Removal; Air Cleaner Housing Installation; Air Cleaner Element Removal/installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Air Cleaner

Air Cleaner Housing Removal

Side Covers (see Right and Left Side Cover Removal in
the Frame chapter)
Seat (see Seat Removal in the Frame chapter)
Fuel Tank (see Fuel Tank Removal)
Air Suction Valve Vacuum Hose (AT, KR, CH and US
(EN500-C2 ∼ CA, DE Models)
Tool Cover
Housing Mounting Screws [A]
Pull the housing forward.
Unscrew the surge tank bolts [A] and separate the surge
tank [B] from the housing [C].
Remove the housing.

Air Cleaner Housing Installation

Installation is the reverse of removal.
Be sure to fit the following hoses.
Engine Breather Hose
Air Cleaner Drain Hose
Air Suction Valve Vacuum Hose (AT, KR, CH and US
(EN500-C2 ∼ CA, DE Models)
Canister Return Hose

Air Cleaner Element Removal/Installation

Remove the left side cover (see Left Side Cover Removal
in the Frame chapter).
Disconnect the alternator connector [A] and remove the
starter relay [B].
Pull out the air cleaner element holder [C] and remove the
Push a clean, lint-free towel into the air cleaner housing
to keep dirt or other foreign material from entering.
If dirt or dust is allowed to pass through into the car-
buretors, the butterfly valves may become stuck,
possibly causing an accident.
If dirt gets through into the engine, excessive en-
gine wear and possible engine damage will occur.


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens