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Table of Contents
Cable, Wire, and Hose Routing
1. Throttle Cable
(SECT B-B: Run the throttle cable between the thermostat case and the bracket. VIEW C: Run
the throttle cable to the head side over the main harness and right handlebar switch lead.)
2. Meter Connector
3. Left Hand Switch Connector
4. Diode
5. Ignition Coils
6. Ground (Tighten the ground connection with the thermostat bracket.)
7. Ignition Switch Connector
8. Meter Lead
9. Diode Lead
10. Clamp (Meter Lead, Diode Lead)
11. Right Main Harness
12. Band (Left Main Harness)
13. Left Main Harness
14. Band (Main Harness)
15. White Tape
16. Crankshaft Sensor Lead Connector
17. Alternator Lead Connector
18. Starter Relay
19. Turn Signal Relay
20. Regulator/Rectifier Lead Connector
21. Battery Lead (+)
22. Clamp (Battery Lead +)
23. Regulator/Rectifier
24. Clamp (Clutch Cable) (Tighten the clamp with the radiator.)
25. Band (Main Harness)
26. Clutch Cable
27. Horn
28. Side Stand Switch Lead Connectors
29. Band (Side Stand Switch Lead, Main Harness)
30. Speedometer Cable
31. Clamp (Speedometer Cable)
32. Horn (Italian Model Only)
33. Water Temperature Switch Lead Connector
34. Clamp (Clutch Cable)
35. Band (Side Stand Switch Lead, Main Harness, Water Temperature Switch Lead)
36. Water Temperature Switch Lead
37. Band (Side Stand Switch Lead, Main Harness)
38. Oil Pressure Switch
39. Band (Side Stand Switch Lead, Main Harness)
40. Main Harness
41. Side Stand Switch Lead
42. Neutral Switch
43. Side Stand Switch
44. Starter Lead (+)
45. Alternator Lead
46. Crankshaft Sensor Lead
47. Run the harness between the crossed pipe and the air cleaner housing. The crankshaft sensor
lead and the alternator lead should run above the starter motor lead (+).
48. Right Hand Switch Lead


Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens