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Fuses; Ampere Fuse Removal; Junction Box Fuse Removal; Fuse Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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30 Ampere Fuse Removal

Remove the left side cover (see Left Side Cover Removal
in the Frame chapter).
Disconnect the 30 ampere fuse connector [A].
Pull out the main fuse [B] from the starter relay with a pair
of needle nose pliers.

Junction Box Fuse Removal

Remove the seat (see Seat Removal in the frame chap-
Unlock the hook to lift up the lid [A].
Pull the fuse [B] straight out of the junction box with a pair
of needle nose pliers.

Fuse Installation

If a fuse fails during operation, inspect the electrical sys-
tem to determine the cause, and then replace it with a
new fuse of proper amperage.
Install the junction box fuses on the original position as
specified on the lid.

Fuse Inspection

Remove the fuse.
Inspect the fuse element.
If it is blown out, replace the fuse. Before replacing a
blown fuse, always check the amperage in the affected
circuit. If the amperage is equal to or greater than the
fuse rating, check the wiring and related components for
a short circuit.
Housing [A]
Fuse Element [B]
A mass current flows to the battery according to the
state of the battery which needs refreshing charge when
the engine is turned causing main fuse blown out.
When replacing a fuse, be sure the new fuse
matches the specified fuse rating for that circuit.
Installation of a fuse with a higher rating may cause
damage to wiring and components.
Terminals [C]
Blown Element [D]


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens