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Junction Box; Junction Box Fuse Circuit Inspection; Starter Circuit/headlight Relay Inspection - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Junction Box

The junction box [A] has fuses [B], relays, and diodes.
The relays and diodes can not be removed.

Junction Box Fuse Circuit Inspection

Remove the seat (see Seat Removal in the Frame chap-
ter).
Remove the junction box.
Pull off the connectors from the junction box.
Make sure all connector-terminals are clean and tight, and
none of them have been bent.
Clean the dirty terminals, and straighten slightly-bent ter-
minals.
Check conductivity of the numbered terminals with the
hand tester.
If the tester does not read as specified, replace the junc-
tion box.
Fuse Circuit Inspection
Tester Connection
1-1A
1-2
3A-4
6-5
6-10
6-7
6-17

Starter Circuit/Headlight Relay Inspection

Remove the junction box.
Check conductivity of the following numbered terminals
by connecting the hand tester and one 12 V battery to the
junction box as shown.
If the tester does not read as specified, replace the junc-
tion box.
Tester Reading (Ω)
0
0
0
0
0
0
0
ELECTRICAL SYSTEM 15-65
Tester Connection
1A-8
2-8
3A-8
6-2
6-3A
17-3A
Tester Reading (Ω)

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens