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Starter Motor Assembly; Starter Chain Guide Wear Inspection - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Electric Starter System

Starter Motor Assembly

Install the brush plate on the end cover, align the tab [A]
on the plate with the slot [B] in the cover.
Replace any O-ring removed with a new one.
Install the terminal bolt.
Tighten the terminal nut.
Torque - Starter Motor Terminal Nut: 6.9 N·m (0.7 kgf·m, 61
Insert the armature into the yoke.
Install the end bracket [A] and the gear cover [B] on the
yoke housing [C], align the projection [D] on the housing
with the notches [E] in the bracket and the cover.
Install the end cover on the yoke housing, align the short
and wide tab [A] on the brush plate with the notch [B] in
the housing.
Make sure that the marks [A] on the covers and yoke
housing align with each other.
Tighten the through bolts.
Torque - Starter Motor Through Bolts: 6.9 N·m (0.7 kgf·m,
65 in·lb)

Starter Chain Guide Wear Inspection

Visually inspect the rubber on the guide.
If the rubber is cut or damaged in any way, replace the


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens