Electric Starter System
Starter Clutch Sprocket Removal
Alternator cover (see Alternator Rotor/Starter Clutch Re-
Alternator rotor with Starter Clutch (see Alternator Ro-
tor/Starter Clutch Removal)
Remove the woodruff key [A] and washer [B].
Remove the starter chain guide with the guide stay.
Remove the starter clutch sprocket [C], starter motor
sprocket and starter chain as a set.
In case that the starter motor has been removed, do the
Remove the starter motor sprocket.
Remove the alternator rotor with the starter clutch, starter
clutch sprocket and starter chain as a set.
Starter Clutch Sprocket Installation
Apply a thin coat of molybdenum disulfide grease to the
frictional surface between the crankshaft and the starter
If the starter motor has been removed, install it first.
Install the starter clutch sprocket, starter motor sprocket
and starter chain as a set.
Install the alternator rotor with the starter clutch and alter-
Starter Motor Disassembly
Unscrew the starter motor through bolts [A] and pull off the
gear cover [B] and the end cover [C] with the end bracket
Pull the armature [D] out of the yoke housing [E].
Remove the terminal nut [A], and take the brush plate [B]
off the end cover [C].
ELECTRICAL SYSTEM 15-47