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Handlebar; Handlebar Removal; Handlebar Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Handlebar

Handlebar Removal

Remove:
Clutch Cable Upper End [A]
Left Handlebar Switch Housing [B]
Right Handlebar Switch Housing [C]
Weight [D]
Throttle Grip [E]
Brake Master Cylinder [F]
Clamps [G]
Unscrew the handlebar mounting nuts [A] and remove the
handlebar [B] and clamp [C].

Handlebar Installation

Install the handlebar on the steering stem head and
clamp.
Tighten the handlebar mounting nuts.
Torque - Handlebar Mounting Nuts: 34 N·m (3.5 kgf·m, 25
ft·lb)
Align the punch mark [A] on the handlebar with the gap
[B] of the clutch lever holder.
Install the left and right switch housings.
Fit the projection [A] into a small hole [B] in the handlebar.
Apply a non-permanent locking agent to the threads of
the handlebar grip screw, and install the weight with it.
Align the punch mark on the handlebar with the mating
surface of the brake master cylinder clamp.
Check and adjust the following.
Throttle Grip
Front Brake
Clutch
STEERING 13-9

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens