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Table of Contents
Torque and Locking Agent
Fastener
Clutch
Oil Filler Plug
Clutch Hub Nut
Clutch Spring Bolts
Clutch Cable Holder Bolt
Clutch Cover Bolts
Clutch Cover Damper Plate Bolts
Engine Lubrication System
Oil Passage Plug
Oil Filter Mounting Stud
Oil Filter (Cartridge Type)
Oil Pipe for Balancer Shaft Banjo Bolt
Oil Pipe for Drive Shaft Upper Banjo Bolt M6
Oil Pipe for Drive Shaft Lower Banjo Bolt M8
Oil Pipe for Output Shaft Upper Banjo Bolt M6
Oil Pipe for Output Shaft Lower Banjo Bolt M8
Oil Pipe for Output Shaft Mounting Bolt
Oil Pump Outer Oil Pipe Bolt
Oil Pump Mounting Bolts
Relief Valve
Oil Pressure Switch
Engine Oil Drain Plug
Oil Pan Mounting Bolts
Breather Body Bolt
Engine Removal/Installation
Engine Mounting Nuts
Engine Mounting Bracket Nuts
Engine Mounting Bracket Bolts
Crankshaft/Transmission
Crankcase Bolts (M8)
Crankcase Bolts (M6)
Upper Primary Chain Guide Mounting Nut
Lower Primary Chain Guide Mounting Bolt
Connecting Rod Big End Cap Nuts
Return Spring Pin
Gear Positioning Lever Pivot Stud
Gear Positioning Lever Nut
Shift Lever Clamp Bolts
Shift Linkage Rod Lock Nuts
Shift Pedal Mounting Bolt
Shift Drum Bearing Holder Bolts
GENERAL INFORMATION 1-17
Torque
N·m
kgf·m
1.5
0.15
132
13.5
9.3
0.95
11
1.1
11
1.1
9.8
1.0
18
1.8
25
2.5
17
1.75
20
2.0
7.8
0.80
12
1.2
7.8
0.80
12
1.2
11
1.1
11
1.1
11
1.1
15
1.5
15
1.5
29
3.0
11
1.1
5.9
0.6
44
4.5
25
2.5
25
2.5
27
2.8
12
1.2
11
1.1
11
1.1
36
3.7
20
2.0
11
1.1
11
1.1
11
1.1
8.8
0.9
11
1.1
Remarks
ft·lb
13 in·lb
98
82 in·lb
95 in·lb
95 in·lb
87 in·lb
L
13
18
L
(planted side)
12.5
14.5
69 in·lb
104 in·lb
69 in·lb
104 in·lb
95 in·lb
L
95 in·lb
L
95 in·lb
L
11
L
11
SS
22
95 in·lb
52 in·lb
33
18
18
20
S
104 in·lb
S
95 in·lb
L
95 in·lb
L
27
14.5
L
L
(planted side)
95 in·lb
95 in·lb
95 in·lb
Lh (1)
78 in·lb
95 in·lb
L

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens