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Sprocket, Coupling; Engine Sprocket Removal; Engine Sprocket Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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10-12 FINAL DRIVE

Sprocket, Coupling

Engine Sprocket Removal

Remove the bolts [A].
Pull the engine sprocket cover [B].
Flatten out the bended washer [A].
Remove the engine sprocket nut [B] and washer.
When loosening the engine sprocket nut, hold the rear
brake on.
Loosen the drive chain (see Drive Chain Slack Adjust-
ment).
Pull the engine sprocket [A] off the output shaft along with
the chain.
Remove the engine sprocket.

Engine Sprocket Installation

Replace the sprocket washer with a new one.
Install the engine sprocket so that the "OUTSIDE" mark
[A] faces out.
Apply oil to the threads of the output shaft and the seating
surface of the engine sprocket nut.
After torquing the engine sprocket nut [A], bend the one
side [B] of the washer over the nut.
Tighten the nut while applying the rear brake.
Torque - Engine Sprocket Nut: 127 N·m (13 kgf·m, 94 ft·lb)
Install the engine sprocket cover.
Adjust the drive chain slack after installing the sprocket
(see Drive Chain Slack Adjustment).
NOTE
NOTE

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens