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Shift Drum Disassembly; Shift Drum Assembly - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Shift Drum Disassembly

Remove the screw [A] and the pin plate [B].
Pull out the shift drum cam [C].
Take off the ball bearing [D].
Pull off the dowel pin [E].

Shift Drum Assembly

Set the dowel pin into larger hole of the two which is the
farthest hole [A] from the center.
Install the shift drum cam aligning its groove [A] with the
dowel pin [B].
There are six points on the shift drum cam. The highest
point [A] must be fitted into the back of the pin plate [B].
If these parts are assembled in the wrong position, the
neutral indicator light will not light when the gears are in
Apply a non-permanent locking agent to the threads of
the pin plate screw.
Tighten the pin plate screw.


Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens