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Shift Drum Disassembly; Shift Drum Assembly - Kawasaki EN500 Vulcan 500 LTD Service Manual

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8-30 CRANKSHAFT/TRANSMISSION
Transmission

Shift Drum Disassembly

Remove the screw [A] and the pin plate [B].
Pull out the shift drum cam [C].
Take off the ball bearing [D].
Pull off the dowel pin [E].

Shift Drum Assembly

Set the dowel pin into larger hole of the two which is the
farthest hole [A] from the center.
Install the shift drum cam aligning its groove [A] with the
dowel pin [B].
There are six points on the shift drum cam. The highest
point [A] must be fitted into the back of the pin plate [B].
If these parts are assembled in the wrong position, the
neutral indicator light will not light when the gears are in
neutral.
Apply a non-permanent locking agent to the threads of
the pin plate screw.
Tighten the pin plate screw.

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens