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Clutch Housing/primary Chain; Clutch Housing/primary Chain Removal; Clutch Housing/primary Chain Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Clutch Housing/Primary Chain

Clutch Housing/Primary Chain Removal

Remove the engine.
Remove:
Cylinder Head, Cylinder and Pistons (see Cylinder
Head, Cylinder, Piston Removal in the Engine Top End
chapter)
Starter Clutch Sprocket (see Alternator Rotor, Starter
Clutch Removal in the Electrical System chapter)
Clutch (except the Clutch Housing)
Split the crankcase.
Lift up the transmission drive shaft assembly [A], and pull
the shaft out of the clutch housing [B].
Place the clutch housing on the balancer drive gear [A],
slack off the primary chain [B] as much as possible and
slip the primary chain off the clutch housing sprocket [C].
Remove the clutch housing [A].
Pull off the oil pump drive gear [B] from the clutch housing.
Lift up the crankshaft, and remove the primary chain.

Clutch Housing/Primary Chain Installation

Install the primary chain on the sprocket of the crankshaft.
Install the oil pump drive gear fitting its pin [A] to the
groove [B] of the clutch housing sprocket.
CRANKSHAFT/TRANSMISSION 8-11

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens