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Crankshaft/Transmission
Exploded View........................................................................................................................
Specifications .........................................................................................................................
Special Tools and Sealant ......................................................................................................
Crankcase Splitting.................................................................................................................
Crankcase Splitting ...........................................................................................................
Crankcase Assembly ........................................................................................................
Clutch Housing/Primary Chain ...............................................................................................
Clutch Housing/Primary Chain Removal...........................................................................
Clutch Housing/Primary Chain Installation........................................................................
Primary Chain Guide Wear ...............................................................................................
Crankshaft/Connecting Rods..................................................................................................
Crankshaft Removal .........................................................................................................
Crankshaft Installation ......................................................................................................
Connecting Rod Removal .................................................................................................
Connecting Rod Installation ..............................................................................................
Crankshaft/Connecting Rod Cleaning...............................................................................
Connecting Rod Bend/Twist Inspection ............................................................................
Connecting Rod Big End Side Clearance Inspection........................................................
Crankshaft Runout Inspection...........................................................................................
Crankshaft Main Bearing Insert/Journal Clearance Inspection.........................................
Crankshaft Side Clearance Inspection..............................................................................
Balancer .................................................................................................................................
Balancer Removal.............................................................................................................
Balancer Installation..........................................................................................................
Balancer Shaft Bearing Insert/Journal Clearance Inspection ...........................................
Transmission ..........................................................................................................................
External Shift Mechanism Removal ..................................................................................
External Shift Mechanism Installation ...............................................................................
External Shift Mechanism Inspection................................................................................
Transmission Shaft Removal ............................................................................................
Transmission Shaft Installation .........................................................................................
Transmission Shaft Disassembly ......................................................................................
Drive Shaft Assembly........................................................................................................
Output Shaft Assembly .....................................................................................................
Shift Drum and Fork Removal...........................................................................................
Shift Drum and Fork Installation........................................................................................
Shift Drum Disassembly....................................................................................................
Shift Drum Assembly ........................................................................................................
Ball and Needle Bearing Wear Inspection ........................................................................
Shift Pedal, Shift Pedal Linkage Removal ........................................................................
Shift Pedal, Shift Pedal Linkage Installation .....................................................................
CRANKSHAFT/TRANSMISSION 8-1
Table of Contents
8-2
8-4
8-7
8-8
8-8
8-9
8-11
8-11
8-11
8-12
8
8-13
8-13
8-13
8-13
8-13
8-14
8-14
8-15
8-15
8-17
8-17
8-19
8-20
8-20
8-20
8-20
8-23
8-23
8-23
8-24
8-24
8-25
8-25
8-26
8-27
8-28
8-29
8-30
8-30
8-31
8-31
8-31

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Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens