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Engine Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Table of Contents
Engine Removal/Installation
Support the engine with a stand [A].
Remove the engine mounting nuts [B].
Remove the engine bracket bolts [C] and nuts.
Remove the engine brackets [D].
Remove the engine mounting bolts.
Remove the engine to the right.

Engine Installation

Install the engine mounting brackets temporarily.
Insert the engine mounting bolts from left side.
Tighten the engine mounting nuts.
Torque - Engine Mounting Nuts: 44 N·m (4.5 kgf·m, 33 ft·lb)
Tighten the engine mounting bracket bolts and nuts.
Torque - Engine Mounting Bracket Nuts: 25 N·m (2.5 kgf·m,
18 ft·lb)
Engine Mounting Bracket Bolts:
kgf·m, 18 ft·lb)
Install the removed parts.
Fill the engine with engine oil (see Engine Oil Change in
the Engine Lubrication System chapter).
Fill the engine with coolant (see Coolant Filling in the
Cooling System chapter).
Adjust the following.
Throttle Cable (see Throttle Cable Adjustment in the
Fuel System chapter)
Clutch cable (see Clutch Lever Free Play Adjustment in
the Clutch chapter)
Drive Chain (see Drive Chain Slack Adjustment in the
Final Drive chapter)
Rear Brake (see Brake Pedal Free Play Adjustment in
the Brakes chapter)
ENGINE REMOVAL/INSTALLATION 7-5
25 N·m (2.5

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Table of Contents

   Also See for Kawasaki EN500 Vulcan 500 LTD

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Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens