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Engine Removal/installation; Engine Removal - Kawasaki EN500 Vulcan 500 LTD Service Manual

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7-4 ENGINE REMOVAL/INSTALLATION

Engine Removal/Installation

Engine Removal

Raise the rear wheel off the ground.
Special Tool - Jack: 57001-1238
Drain the engine oil (see Engine Oil Change in the Engine
Lubrication System chapter).
Drain the coolant (see Coolant Draining in the Cooling
System chapter).
Remove:
Left and Right Side Covers (see Left and Right Side
Cover Removal in the Frame chapter)
Seat (see Seat Removal in the Frame chapter)
Fuel Tank (see Fuel Tank Removal in the Fuel System
chapter)
Ignition Switch [A]
Radiator Fan [B]
Radiator Hoses [C]
Reservoir Tank [D]
Ignition Coils [E]
Vacuum Switch Valve [F] with Hoses (US, KR, AT and
CH Models)
Mufflers and Exhaust Pipes [G] (see Exhaust Pipe, Muf-
fler Removal in the Engine Top End chapter)
Carburetors [H] (see Carburetor Removal in the Fuel
System chapter)
Air Cleaner Housing [I] (see Air Cleaner Housing Re-
moval in the Fuel System chapter)
Clutch Cable Lower End [J] (see Clutch Release Re-
moval in the Clutch chapter)
Right Footpeg [K] and Rear Brake Assembly (see Brake
Pedal Removal in the Brake chapter)
Shift Pedal [L] (see External Shift Mechanism Remove
in the Crankshaft/Transmission chapter)
Engine Sprocket Cover [M] (see Engine Sprocket Re-
moval in the Final Drive chapter)
Disconnect the following leads or connectors.
Starter Motor Cables [N]
Alternator Lead Connectors [O]
Neutral Switch Connector [P]
Oil Pressure Switch Lead [Q]
Remove:
Engine Sprocket [R] (see Engine Sprocket Removal in
the Final Drive chapter)
Drive Chain [S] (see Drive Chain Removal in the Final
Drive chapter)

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens