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Oil Pump Installation; Oil Pump Disassembly; Oil Pump Assembly - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Oil Pump

Oil Pump Installation

Fill the pump with engine oil turning the pump shaft before
Apply a non-permanent locking agent to the threads of
the oil pump mounting bolts and tighten them.
Torque - Oil Pump Mounting Bolts: 11 N·m (1.1 kgf·m, 95
Install the oil pump gear [A] so that the projection [B] side
faces inward.
Install a new circlip.
Be sure to install the oil pump and outer oil pipe O-rings
[A], and apply engine oil to them.
Install the oil pump outer oil pipe [B] and oil screen.
Apply a non-permanent locking agent to the oil pipe bolt
and tighten it.
Torque - Oil Pump Outer Oil Pipe Bolt: 11 N·m (1.1 kgf·m,
95 in·lb)

Oil Pump Disassembly

Remove the oil pump from the lower case.
Take off the oil pump cover screws.
Remove the oil pump cover.
Drop the rotors [A] out of the oil pump body [B].
Pull the pin [A] out of the pump shaft.
Pull the oil pump shaft [B] out of the body.
Remove the washer.

Oil Pump Assembly

Assembly of the oil pump is the reverse of disassembly.
Before installing the oil pump, be sure the shaft and rotors
turn freely.


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens