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Oil Pan And Relief Valve; Oil Pan Removal; Oil Pan Installation; Relief Valve Removal - Kawasaki EN500 Vulcan 500 LTD Service Manual

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6-10 ENGINE LUBRICATION SYSTEM

Oil Pan and Relief Valve

Oil Pan Removal

Drain the engine oil (see Engine Oil Change).
Disconnect the oil pressure switch lead.
Remove the oil pan mounting bolts [A] and the oil pan
from the crankcase.

Oil Pan Installation

Check that the O-rings for the outlet side [A] and inlet side
[B] are in good condition.
If they are damaged, replace them with new ones.
The O-rings between the oil pan and the lower case oil
passage must be installed so that flat side faces the lower
case oil passage.
Apply a small amount of oil to the O-rings.
Install the oil pan and tighten its mounting bolts.
Torque - Oil Pan Mounting Bolts: 11 N·m (1.1 kgf·m, 95 ft·lb)
Connect the oil pressure switch lead.
Fill the engine with the specified oil.

Relief Valve Removal

Remove the oil pan (see Oil Pan Removal).
Remove the relief valve [A] from the oil passage on the
oil pan.

Relief Valve Installation

Apply a non-permanent locking agent to the threads of
the relief valve, and tighten it.
Torque - Relief Valve: 15 N·m (1.5 kgf·m, 11 ft·lb)
Do not over apply a non-permanent locking agent
to the threads. This may block the oil passage.
Install the oil pan.
CAUTION

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens