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Clutch Spring Free Length Measurement; Clutch Housing Finger Inspection; Clutch Hub Spline Inspection - Kawasaki EN500 Vulcan 500 LTD Service Manual

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5-12 CLUTCH
Clutch

Clutch Spring Free Length Measurement

Measure the free length of the clutch spring [A].
If any spring is shorter than the service limit, it must be
replaced.
Clutch Spring Free Length
Standard:
34.2 mm (1.346 in.)
Service Limit:
33.1 mm (1.303 in.)

Clutch Housing Finger Inspection

Visually inspect the fingers [A] of the clutch housing where
the tangs [B] of the friction plates hit them.
If they are badly worn or if there are grooves cut where the
tangs hit, replace the housing. Also, replace the friction
plates if their tangs are damaged.

Clutch Hub Spline Inspection

Visually inspect where the teeth on the steel plates wear
against the splines [A] of the clutch hub.
If there are notches worn into the splines, replace the
clutch hub. Also, replace the steel plates if their teeth are
damaged.

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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens