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Clutch Lever Installation; Cable Lubrication - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Clutch Lever and Cable
Slip the rubber dust cover back into place.
Turn the adjuster [B] at the clutch lever until the free play
[C] is correct.
Tighten the knurled locknut [A] at the clutch lever.
Be sure that the outer cable end at the clutch lever
is fully seated in the adjuster at the clutch lever, or
it could slip into the place later, creating enough
cable play to prevent clutch disengagement.
After the adjustment is made, start the engine and check
that the clutch does not sip and that it releases properly.

Clutch Lever Installation

Install the clutch lever so that the mating surface [A] of
the lever holder is aligned with the punch mark [B] on the

Cable Lubrication

Whenever the clutch cable is removed, lubricate the
clutch cable as follows.
Apply a thin coating of grease to the cable upper and
lower ends.
Lubricate the cable with a penetrating rust inhibitor.


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens