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Exhaust Pipe, Muffler Installation - Kawasaki EN500 Vulcan 500 LTD Service Manual

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Exhaust Pipe, Muffler

Exhaust Pipe, Muffler Installation

Check the gaskets for signs of damage.
If necessary, replace the gaskets with new ones.
Exhaust pipe and muffler installation is the reverse of re-
Connect the exhaust pipes while pushing toward the
frame center until the flange [A] of the left pipe [B] over-
laps with the clamp portion [C] of the right pipe [D].
Install the exhaust pipe clamp [A] as shown being careful
of the bolt head [B] position.
For EN500-C8 Model ∼, as shown in the figure.
Exhaust pipe clamp [A]
Bolt head [B]
Insert the muffler gasket [A] until it is bottomed [B].
Install the gasket so that its chamfer side faces the front.
Tighten the muffler clamp [A] with its stopper [B] touching
the cover [C].
Thoroughly warm up the engine, wait until the engine
cools down, and then retighten the clamp bolt.


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   Also See for Kawasaki EN500 Vulcan 500 LTD

This manual is also suitable for:

Vulcan 500 ltd

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  • Ricardo Paluan Apr 27, 2016 01:22:
    Adquiri recentemen​te uma moto vulcan 500 ano 1995. Tenho o 37 anos e iniciante no mundo motociclis​ta. Entretanto​, em razão só tempo e idade da moto, não tenho o manual do proprietá​rio, sendo este indispens