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Disassembly (each Fork Leg) - Kawasaki KX85 Service Manual

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Also See for KX85
Brochure - 13 pages
Service manual - 332 pages
Owner's manual - 172 pages


Front Fork
Tighten the two clamp bolts alternately two times to en-
sure even tightening torque.
Check the front brake for good braking power, no brake
drag, and no fluid leakage after installing the front fork.

Disassembly (each fork leg)

Loosen the fork top plug temporarily.
Remove the front fork.
Drain the fork oil (see Fork Oil Level Adjustment).
Remove the following.
Push Rod Nut
Spring Guide
<Cylinder Unit Removal>
Hold the fork leg horizontally in a vise.
Compress the outer tube.
Stop the cylinder unit [A] from turning by using the fork
cylinder holder [B]. Unscrew the cylinder valve assembly
[C], and take the cylinder valve assembly and gasket [D]
out of the bottom of the inner tube [E].
Special Tool - Fork Cylinder Holder: 57001-1413
Remove the push rod [A] and cylinder unit [B] from the
top of the outer tube [C]


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   Also See for Kawasaki KX85

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Latest comments:
  • Julie Williams Jul 17, 2019 11:44:
    Can you please help me identify two engine years by the engine number and not the vin?

    1. KX085AE037​876

    2. KX085AE015​215

    Any help would be greatly appreciate​d.

    Thank you. Julie.
  • jeesus Jun 10, 2015 09:46: